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Rear Window Glass Installation: 5HB
- Remove sealant along the perimeter of the glass using a utility knife or scraper. (When reusing the glass)
- Clean and degrease an approx. 50 mm {2.0 in}
wide strip along the perimeter of the glass.
- Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
- Install the spacers, and pins to the glass as shown in the figure.
NOTE:
- When reusing the glass, align it with the alignment mark placed before the glass was removed.
- Apply glass primer on the glass as shown in the figure then allow it to dry for approx. 30 min
.
CAUTION:
- To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
NOTE:
- Apply primer to the hollowed marks in the ceramic coating.
- Cut away the old sealant using a utility knife or scraper so that 1-2 mm {0.04-0.07 in}
thickness of sealant remains along the perimeter of the frame.
- Clean and degrease along the perimeter of the bonding area on the body.
- If the sealant has come off completely in any one place, apply some primer, and allow it to dry for approx. 30 min
.
CAUTION:
- To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
- Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min
.
CAUTION:
- To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
NOTE:
- Apply primer to the hollowed marks in the ceramic coating.
- Apply sealant to the area of the glass surface as shown in the figure.
- Install the rear window glass.
- Verify that the gap at the upper and lower parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass.
- Connect the filament connector.
- Install the following parts:
- Rear wiper arm and blade (See REAR WIPER ARM AND BLADE REMOVAL/INSTALLATION
.)
- Rear spoiler (See REAR SPOILER REMOVAL/INSTALLATION
.)
- Liftgate lower trim (See LIFTGATE LOWER TRIM REMOVAL/INSTALLATION
.)
- Liftgate side trim (See LIFTGATE SIDE TRIM REMOVAL/INSTALLATION
.)
- High-mount brake light (See HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION
.)
- Liftgate upper trim (See LIFTGATE UPPER TRIM REMOVAL/INSTALLATION
.)
- Connect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5]
.) (See BATTERY REMOVAL/INSTALLATION [MZR 2.3 DISI TURBO]
.) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0]
.)
- Allow the sealant to harden completely. Sealant hardening time: 24 h