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Rack Bushing, Stopper and Clip Assembly Note

  1. Apply ATF to the rack bushing.
  2. After installing the SST to the steering rack end, assemble the rack bushing to the rack housing.
    G13727614Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • Assemble the rack bushing so that the taper side faces the piston side of the steering rack.
  3. Insert the stopper together with the rack bushing to the rack housing so that the stopper extends past the installation groove on the rack housing.
    NOTE:
    • Assemble the stopper so that the side with the groove is facing outward.
  4. Assemble the clip to the installation groove on the rack housing.
    G13727615Courtesy of MAZDA MOTORS CORP.
  5. Perform the cylinder air tightness inspection using the following procedure.
    G13727616Courtesy of MAZDA MOTORS CORP.
  6. Install the SST to the power cylinder section of the gear housing.
  7. Apply 53.3 kPa {400 mmHg, 15.7 inHg} of vacuum with a vacuum pump and verify that it holds for 30 s.
    • If there is a malfunction, inspect the gear housing inner surface and the oil seal, and the rack bushing for damage, and repair or replace if necessary.