Intermediate Shaft Removal/Installation: Notes

Replacement Part

Joint bolt	Joint bolt
Quantity: 1	Quantity: 1
Location of use: Intermediate shaft (upper side)	Location of use: Intermediate shaft (lower side)

WARNING:

The steering column (EPS motor) temperature increases directly after continuous turning of the steering mechanism which could cause burns if it is touched. Before performing any servicing, verify that the steering column has cooled off.

CAUTION:

If the intermediate shaft is connected to the steering gear (pinion) before installing the steering column to the dashboard member, the weight of the steering column could cause damage to the intermediate shaft slider/bush/yoke. Always follow the procedure in the appropriate service information .

NOTE:

When installing a replacement part, be careful not to rotate the steering shaft until the installation has been completed.

Rotate the steering wheel until the joint bolt on the steering column side and steering gear side reaches the removal position.
CAUTION:
- Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the intermediate shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
Lock the adjusting lever.

Courtesy of MAZDA MOTORS CORP.
Remove in the order indicated in the table.

Install in the reverse order of removal.

Fig 1: Intermediate Shaft Components Location With Torque Specification

Courtesy of MAZDA MOTORS CORP.

INTERMEDIATE SHAFT COMPONENT OPERATIONS

Component No.	Refer to
1	Joint cover
2	Intermediate shaft (See Intermediate Shaft Removal Note .) (See Intermediate Shaft Installation Note .)