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Throttle valve actuator, component description - GF30.20-P-2020V

ENGINE 272.920 in MODEL 203 up to Model Year 08 /AEJ 07 

ENGINE 272.922 in MODEL 211 

ENGINE 272.940 in MODEL 203 up to Model Year 08 /AEJ 07 

ENGINE 272.941 in MODEL 203 up to Model Year 08 /AEJ 07 

ENGINE 272.942 in MODEL 171 up to Model Year 08 /AEJ 07 

ENGINE 272.943 in MODEL 211, 219 

ENGINE 272.944 in MODEL 211 

ENGINE 272.945 in MODEL 251 up to Model Year 08 /AEJ 07 

ENGINE 272.946 in MODEL 221 up to Model Year 08 /AEJ 07 

ENGINE 272.960 in MODEL 203 up to Model Year 08 /AEJ 07 

ENGINE 272.963 in MODEL 171 up to Model Year 08 /AEJ 07 

ENGINE 272.964 in MODEL 211, 219 

ENGINE 272.965 in MODEL 221 up to Model Year 08 /AEJ 07 

ENGINE 272.966 in MODEL 230 up to Model Year 08 /AEJ 07 

ENGINE 272.967 in MODEL 164, 251 up to Model Year 08 /AEJ 07 

ENGINE 272.970 in MODEL 203 up to Model Year 08 /AEJ 07 

ENGINE 272.972 in MODEL 211 

ENGINE 272.975 in MODEL 221 up to Model Year 08 /AEJ 07 

ENGINE 272.985 in MODEL 211, 219 

ENGINE 273.922 in MODEL 221 up to Model Year 08 /AEJ 07 

ENGINE 273.923 in MODEL 164 up to Model Year 08 /AEJ 07 

ENGINE 273.924 in MODEL 221 up to Model Year 08 /AEJ 07 

ENGINE 273.960 in MODEL 211, 219 

ENGINE 273.961 in MODEL 216, 221 up to Model Year 08 /AEJ 07 

ENGINE 273.962 in MODEL 211 

ENGINE 273.963 in MODEL 164, 251 up to Model Year 08 /AEJ 07 

ENGINE 273.965 in MODEL 230 up to Model Year 08 /AEJ 07 

ENGINE 273.967 in MODEL 209 

ENGINE 273.968 in MODEL 221 up to Model Year 08 /AEJ 07 

ENGINE 272.940 in MODEL 209 

ENGINE 272.960 in MODEL 209 

Fig 1: Locating Throttle Valve Actuator
G07587351Courtesy of MERCEDES-BENZ USA

Location 

The throttle valve actuator is flanged to the intake manifold at the rear.

Task 

The throttle valve actuator regulates the functions:

Design 

Fig 2: Identifying Throttle Valve Actuator Components
G07587352Courtesy of MERCEDES-BENZ USA
Fig 3: Throttle Valve Actuator Circuit Diagram
G07587353Courtesy of MERCEDES-BENZ USA

Function 

The actuator motor (M16/6m1) in the throttle valve actuator (M16/6) adjusts the opening angle of the throttle valve (1) continuously from approx. 0 to 90° according to presets from the ME-SFI [ME] control unit.

The typical power consumption of the pulse width modulation signal is approx. 1 A, however it is possible up to approx. 9 A. For output stage protection the power is limited to 6 A after approx. 30 seconds.

The actual value potentiometers (M16/6r3, M16/6r4) advise the current position of the throttle valve to the ME-SFI [ME] control unit.

The signals of both actual value potentiometer are opposed.

  1. Ignition "Off" 

    In a deenergized state, the throttle valve position is determined by the spring capsule (3) (8 up to 10° opening angle).

  2. Ignition "On" 

    When the ignition is switched on, the actuator motor in the throttle valve actuator is operated by the ME-SFI [ME] control unit.

    The throttle valve adopts a position which depends on the coolant temperature.

  3. Idle speed 

    Depending upon the coolant temperature and engine load, the actuator motor changes the RPM in the idle speed range by opening the throttle valve further (increased mixture) or closing it further. (less mixture).

    Here, the throttle valve can be closed further by the actuator motor against the force of the spring capsule.

  4. Driving mode 

    In the driving mode (full / partial load), the actuator motor changes the throttle valve position depending on the different load states and / or according to the input signals from the accelerator pedal sensor dependent on the performance maps.

  5. Emergency running 

    If the actuator is deenergized, the throttle valve is set by the spring capsule to approx. 8 to 10° opening angle.

    In the idle speed range, this results in an engine speed of approx. 1200 to 1400/min.

IMPORTANT For first time connection of the throttle valve actuator to circuit 30 or 87, the ME-SFI [ME] control unit carries out automatically within approx. 60 seconds the following actions: