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Smooth engine running analysis function engine 272 - GF07.61-P-3034V

ENGINE 272.942 in MODEL 171 

ENGINE 272.963 in MODEL 171 

Fig 1: Smooth Engine Running Analysis Function (Shown On Engine 272.963 In Model 171)
G04738412Courtesy of MERCEDES-BENZ USA

Shown on engine 272.963 in model 171 

To protect the catalytic converters from thermal overload through combustion misfirings and in order to keep the exhaust emission values, the engine operation is continuously monitored. If the smooth engine running analysis in the ME-SFI [ME] control unit detects combustion misfiring, the fuel injection valves affected are no longer actuated after a certain number of misfiring.

The following combustion misfiring causes are detected:

Smooth engine running signal 

Fig 2: Signal Of Smooth Engine Running
G04738413Courtesy of MERCEDES-BENZ USA

For the smooth engine running analysis the signal supplied by the Hall sensor is analyzed exactly in respect of time uniformity between the individual combustions by means of a comprehensive mathematical method.

Each individual combustion must produce a characteristic acceleration at the flywheel.

In case of combustion misfirings, the flywheel mass rotates slightly slower until the next ignition (short variations in torque).

The following factors are taken into account:

  1. Engine speed, engine load 

A comparative value for the time between two combustions is calculated from these two parameters.

2nd Engine temperature 

If engine is cold, several combustion misfires are allowed temporarily.

3rd Recognition of uneven road surface 

The wheel speed signal is sent via the CAN databus from the traction systems control unit (even run).

On poor road surfaces (washboard roads) the smooth engine running analysis is set less sensitive. Vibrations transmitted through the drive train may have a negative influence on the smooth operation analysis at certain engine speeds and load states.

4th Synchronization of fuel injection and firing order 

The cylinder recognition is required for storing and -evaluation.

5th Fuel reserve signal 

If combustion misfires are detected, a fault is stored if the fuel tank level is too low. Combustion misfires due to fuel starvation are detected via this additional information.

  1. 6. Sensor wheel adaptation 

After sensor adaptation is performed, the smooth engine running analysis becomes more sensitive and can be adapted to the specific smooth running properties of the engine.

During a deceleration phase (uniform smooth running) the smooth running analysis stores the particular smooth running properties of the engine. These are required as a comparison parameter for misfire detection.

Misfire counter 

The following information is entered in the fault memory:

Component description for the ME-SFI [ME] control unit GF07.61-P-6000V 
Component description for the crankshaft Hall sensor GF07.04-P-6220V 
Component description for the camshaft Hall sensor GF07.04-P-6020V 
Component description for the coolant temperature sensor GF07.04-P-6040V 
Component description for the fuel injection valves GF07.03-P-6010V 
ME-SFI synchronization for the fuel injection and firing order function GF07.61-P-4009V 
ME fuel reserve signal function GF07.61-P-4024V