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Component description for a O2 sensor - GF07.04-P-6100GZ

ENGINE 642 in MODEL 164.1 /8 

ENGINE 642 in MODEL 463 

Shown on model 164 

Fig 1: Identifying O2 Sensor Upstream Of TWC Location
G05257513Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Location 

The O2 sensor upstream of TWC (G3/2) is located at the front in the oxidation catalytic converter, behind the turbocharger.

Task 

The O2 sensor upstream of TWC (G3/2) detects residual oxygen contained in the exhaust gas and emits a corresponding signal to the CDI control unit (N3/9).

Design 

The O2 sensor used upstream of TWC (G3/2) is designed as a wideband oxygen sensor. The wideband oxygen sensor consists of a pump cell, a concentration cell and a heating element. The heating element maintains the temperature of the ceramic probe body constant at 780°C. The conductivity of the sensor ceramic is temperature-dependent.

Function 

Via a small gas entry hole in the pump cell, the exhaust gas reaches the measuring chamber of the concentration cell.

The oxygen from the exhaust is pumped into a reference chamber which serves as the oxygen reference. Through application of a voltage to the platinum electrodes of the pump cell oxygen can be pumped into or out of the reference chamber. An evaluation module in the CDI control unit (N3/9) regulates the voltage applied to the pump cell so that the mixture composition in the measuring chamber is continuously adjusted to the value λ= 1.

If the exhaust gas is lean, oxygen is pumped out of the measuring chamber via the pump cell. The pump flow is thus positive.

If, however, the exhaust gas is rich, then oxygen at the platinum electrodes is pumped via the catalytic decomposition of carbon dioxide (CO2 ) and water out of the ambient exhaust gas into the measuring chamber. The pump flow is thus negative. If λ= 1 is available in the measuring housing, oxygen must not be transported. In this case the pump flow = 0 mA. The pump flow required respectively is the measurement for the oxygen air ration and is processed in the CDI control unit (N3/9) for the corresponding functionality.