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Remove/install heated O2 sensor - AR07.52-P-5303CWX

ENGINE 272 in MODEL 204.08/98 

Fig 1: Identifying Heated O2 Sensor Remove/Install Components
G09983552Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Switch off ignition    
2 Remove bottom engine compartment paneling    
  Remove right oxygen sensor upstream of catalytic converter (G3/4)     
3 Remove air filter housing IMPORTANT The electrical connector (G3/4x1) right oxygen sensor upstream of catalytic converter (G3/4) is located below the air filter housing in the area of the transmission bell housing. AR09.10-P-1150CV
4 Unclip and disconnect electrical connector (G3/4x1) and electrical feed line for right oxygen sensor upstream of catalytic converter (G3/4) from retaining clamp    
5 Remove right catalytic converter   AR49.10-P-7100CW
6 Remove right oxygen sensor upstream of catalytic converter (G3/4) INSTALLATION IMPORTANT Coat thread with paste.  
TORQUE SPECIFICATION *BA14.00-P-1002-01A 
SPECIAL TOOL Figure
Paste *BR00.45-Z-1005-06A 
  Remove right oxygen sensor downstream of catalytic converter (G3/6)     
7 Remove air filter housing IMPORTANT The electrical connector (G3/6x1) right oxygen sensor downstream of catalytic converter (G3/6) is located below the air filter housing in the area of the transmission bell housing.  
8 Unclip and disconnect electrical connector (G3/6x1) and electrical feed line for right oxygen sensor downstream of catalytic converter (G3/6) from retaining clamp    
9 Remove right oxygen sensor downstream of catalytic converter (G3/6) INSTALLATION IMPORTANT Coat thread with paste.  
TORQUE SPECIFICATION *BA14.00-P-1002-01A 
SPECIAL TOOL Figure
Paste *BR00.45-Z-1005-06A 
  Remove left oxygen sensor upstream of catalytic converter (G3/3)     
10 Deactivate easy entry/exit function Vehicles with code 275, Memory package (driver seat, steering column, mirrors)  
11 Move front wheels to straight-ahead position and secure steering wheel. NOTES The steering wheel must not be turned when the steering coupling is detached, otherwise the clock spring contact will be destroyed.  
SPECIAL TOOL Fig 3
12 Detach heat shield for lower steering shaft on bulkhead    
13 Disconnect steering coupling   AR46.10-P-8000CW
14 Unclip and disconnect electrical connector and electrical feed line for left oxygen sensor upstream of catalytic converter (G3/3) from retaining clamp    
15 Remove oxygen sensor on the left upstream of the catalytic converter (G3/3) using a suitable tool INSTALLATION IMPORTANT Coat thread with paste.  
TORQUE SPECIFICATION *BA14.00-P-1002-01A 
SPECIAL TOOL Figure
SPECIAL TOOL Fig 4
Paste *BR00.45-Z-1005-06A 
  Remove left oxygen sensor downstream of catalytic converter (G3/5)     
16 Unclip and disconnect electrical connector (G3/5x1) and electrical feed line for left oxygen sensor downstream of catalytic converter (G3/5) from retaining clamp    
17 Remove left oxygen sensor downstream of catalytic converter (G3/5) INSTALLATION IMPORTANT Coat thread with paste.  
TORQUE SPECIFICATION *BA14.00-P-1002-01A 
SPECIAL TOOL Figure
Paste *BR00.45-Z-1005-06A 
18 Install in the reverse order    
19 Connect STAR DIAGNOSIS and read fault memory    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
20 Test run engine and check exhaust system for leaks    
O2 SENSOR

Number Designation Engine 272
BA14.00-P-1002-01A O2 sensor on catalytic converter Nm 50
Fig 2: Identifying Box Wrench Bit (000 589 71 03 00)
G09983553Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Holding Device (129 589 01 21 00)
G09983554Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Plug-In Joint Adapter (001 589 00 16 00)
G09983555Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51