Remove/install starter - AR15.30-P-7100NKB
ENGINE 270 in MODEL 242
ENGINE 270, 607, 651 in MODEL 117
ENGINE 270, 607, 651 in MODEL 176, 246
ENGINE 270, 651 in MODEL 156
Shown on MODEL 246 with ENGINE 270 and TRANSMISSION 724
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Remove/install | |||
| 1 | Remove battery | MODEL 117, 156, 176, 242, 246 | |
| AR54.10-P-0005NKB | |||
| 2 | Remove battery frame | *BA54.10-P-1002-01I | |
| 3 | Unclip ME-SFI [ME] control unit or CDI control unit and place to one side with attached lines | MODEL 117, 156, 176, 242, 246 with ENGINE 270 | AR07.08-P-7008MT |
| MODEL 117, 156, 176, 246 with ENGINE 651 | AR07.08-P-7008OLB | ||
| MODEL 117, 176, 246 with ENGINE 607 | AR07.08-P-7008ORA | ||
| 4 | Remove air filter housing with engine air intake duct upstream of air filter housing | ENGINE 607 in MODEL 117, 176, 246 | AR09.10-P-1150ORA |
| ENGINE 651 in MODEL 117, 156, 176, 246 | AR09.10-P-1150OLB | ||
| ENGINE 270 in MODEL 117, 156, 176, 242, 246 | AR09.10-P-1150MT | ||
| 5 | Detach upper electrical connection from dual clutch transmission fully integrated transmission control controller unit and set aside | Vehicles with dual clutch transmission | |
| AR27.19-P-0200NKB | |||
| 6.1 | Remove bottom section of soundproofing | ENGINE 607, 651 in MODEL 117, 176, 246 Vehicles with manual transmission |
|
| AR94.30-P-5300NKB | |||
| 6.2 | Remove lower engine compartment paneling | ENGINE 270 in MODEL 117, 156, 176, 242, 246 Vehicles with manual transmission |
|
| AR61.20-P-1105NKB | |||
| 7 | Detach ground line (3) from starter (M1); to do this, remove screw/bolt (4) | ENGINE 651 in MODEL 117, 156, 176, 246 |
*BA15.30-P-1001-01P |
ENGINE 270 in MODEL 117, 156 ENGINE 270 in MODEL 176, 246 ENGINE 270 in MODEL 242 |
*BA15.30-P-1003-01J | ||
ENGINE 607 in MODEL 117, 176, 246 |
*BA15.30-P-1001-01R | ||
| 8 | Detach contact protection for electrical line (1) from starter (M1) | ||
| 9 | Detach electrical line (1) from starter (M1) | ENGINE 651 in MODEL 117, 156, 176, 246 |
*BA15.30-P-1002-01P |
ENGINE 270 in MODEL 117, 156, 176, 242, 246 |
*BA15.30-P-1001-01J | ||
ENGINE 607 in MODEL 117, 176, 246 |
*BA15.30-P-1002-01R | ||
| 10 | Detach electrical line (2) from starter (M1) | ENGINE 607 in MODEL 117, 176, 246 |
*BA15.30-P-1003-01R |
ENGINE 270 in MODEL 117, 156, 176, 242, 246 |
*BA15.30-P-1002-01J | ||
ENGINE 651 in MODEL 117, 156, 176, 246 |
*BA15.30-P-1003-01P | ||
| 11.1 | Remove screw/bolts (4) and remove starter (M1) from bottom | ENGINE 270 in MODEL 242 with TRANSMISSION 711 ENGINE 270, 607, 651 in MODEL 176, 246 with TRANSMISSION 711 ENGINE 270, 651 in MODEL 117, 156 with TRANSMISSION 711 ENGINE 607 in MODEL 117 |
|
MODEL 117, 156, 176, 246 with ENGINE 651 |
*BA15.30-P-1001-01P | ||
MODEL 117, 156, 176, 242, 246 with ENGINE 270 with TRANSMISSION 711 |
*BA15.30-P-1003-01J | ||
MODEL 117 with ENGINE 607 MODEL 176, 246 with ENGINE 607 with TRANSMISSION 711 |
*BA15.30-P-1001-01R | ||
| 11.2 | Remove screw/bolts (4) and remove starter (M1) upwards | ENGINE 270 in MODEL 242 with TRANSMISSION 724 | |
| *BA15.30-P-1003-01J | |||
| Check | |||
| 12 | Check pinion on the starter (M1) for damage and wear | When reusing the starter (M1). In case of damage or wear: ↓ Replace starter (M1). |
|
| 13 | Check ring gear on flywheel/drive plate for wear and damage | ENGINE 270, 607, 651 |
AR03.30-P-8001NKB |
| 14 | Install in the reverse order |
STARTER
| Number | Designation | ENGINE 270 | |
|---|---|---|---|
| BA15.30-P-1001-01J | Nut, connection for terminal designation 30 | Nm | 15 |
STARTER
| Number | Designation | ENGINE 651 | |
|---|---|---|---|
| BA15.30-P-1001-01P | Screw/bolt, starter to major assembly carrier/cylinder crankcase | Nm | 40 |
STARTER
| Number | Designation | ENGINE 607 | |
|---|---|---|---|
| BA15.30-P-1001-01R | Screw/bolt, starter to major assembly carrier/cylinder crankcase | Nm | 40 |
STARTER
| Number | Designation | ENGINE 270 | |
|---|---|---|---|
| BA15.30-P-1002-01J | Nut, connection for terminal designation 50 | Nm | 6 |
STARTER
| Number | Designation | ENGINE 651 | |
|---|---|---|---|
| BA15.30-P-1002-01P | Nut, connection for circuit 30 | Nm | 14 |
STARTER
| Number | Designation | ENGINE 607 | |
|---|---|---|---|
| BA15.30-P-1002-01R | Nut, connection for circuit 30 | Nm | 14 |
STARTER
| Number | Designation | ENGINE 270 | |
|---|---|---|---|
| BA15.30-P-1003-01J | Bolt, starter to crankcase | Nm | 40 |
STARTER
| Number | Designation | ENGINE 651 | |
|---|---|---|---|
| BA15.30-P-1003-01P | Nut, connection for circuit 50 | Nm | 6 |
STARTER
| Number | Designation | ENGINE 607 | |
|---|---|---|---|
| BA15.30-P-1003-01R | Nut, connection for circuit 50 | Nm | 6 |
BATTERY
| Number | Designation | MODEL 117 | MODEL 156 | |
|---|---|---|---|---|
| BA54.10-P-1002-01I | Screw/bolt, battery frame to battery bracket | Nm | 20 | 20 |
BATTERY
| Number | Designation | MODEL 176, 246 | MODEL 242 | |
|---|---|---|---|---|
| BA54.10-P-1002-01I | Screw/bolt, battery frame to battery bracket | Nm | 20 | 20 |