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Remove/install heated O2 sensor - AR07.52-P-5303GQC

ENGINE 276.8 in MODEL 166, 251 

Fig 1: Identifying Heated O2 Sensor Remove/Install Components (1 Of 2)
G09981635Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Heated O2 Sensor Remove/Install Components (2 Of 2)
G09981636Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
1 Switch off ignition    
2 Remove underfloor paneling ENGINE 276.8 in MODEL 166 AR61.30-P-1001GQ
ENGINE 276.8 in MODEL 251 AR61.30-P-1001RT
3 Remove right air filter housing (1) or left air filter housing (2)   AR09.10-P-1150GQC
  Remove oxygen sensor (G3/5 or G3/6) downstream of the CAT     
4 Disconnect left oxygen sensor electrical connection downstream of CAT (G3/5x1) or right oxygen sensor electrical connection downstream of CAT (G3/6x1)    
5 Unclip electrical line for oxygen sensor (G3/5 or G3/6) from retaining clamps (3) and bracket    
6 Remove catalytic converter Only for removal of the oxygen sensor downstream of CAT (G3/5).  
AR49.10-P-5500GQC
7 Detach oxygen sensor (G3/5 or G3/6) from catalytic converter INSTALLATION IMPORTANT Coat thread with heat-resistant lubricant. Ensure correct routing of lines for the oxygen sensors (G3/5 or G3/6).  
TORQUE SPECIFICATION Oxygen sensor at catalytic converter *BA14.00-P-1002-01A 
Paste, hot lubrication 1 kg, DB supply specification 6879.20 *BR00.45-Z-1005-06A 
Box wrench bit Fig 3
  Remove oxygen sensor (G3/3 or G3/4) upstream of CAT     
8 Remove windshield wiper system ENGINE 276.8 in MODEL 251  
AR82.30-P-6400RT
9 Remove rear heat shield on the left or right ENGINE 276.8 in MODEL 251  
Remove/install catalytic converter AR49.10-P-5500GQC
10 Disconnect electrical connection for left oxygen sensor downstream of CAT (G3/3x1) or electrical connection for right oxygen sensor downstream of CAT (G3/4x1)    
11 Unclip electrical line for oxygen sensor (G3/3 or G3/4) from retaining clamps (3) and bracket    
12 Detach oxygen sensor (G3/3 or G3/4) from catalytic converter INSTALLATION IMPORTANT Coat thread with heat-resistant lubricant. Ensure correct routing of lines for the oxygen sensors (G3/3 or G3/4).  
TORQUE SPECIFICATION Oxygen sensor upstream of catalytic converter *BA14.00-P-1005-01A 
Paste, hot lubrication 1 kg, DB supply specification 6879.20 *BR00.45-Z-1005-06A 
SPECIAL TOOL Box wrench bit Fig 3
13 Install in the reverse order    
14 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
15 Carry out an engine test run and check exhaust system for leak tightness    
OXYGEN SENSOR

Number Designation ENGINE 276
BA14.00-P-1002-01A Oxygen sensor at catalytic converter Nm 50
OXYGEN SENSOR

Number Designation ENGINE 276
BA14.00-P-1005-01A Oxygen sensor upstream of catalytic converter Nm 50
Fig 3: Identifying Box Wrench Bit (000 589 71 03 00)
G07469513Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51