European OBD, Function - GF07.10-P-1021OLF
ENGINE 651.9 in MODEL 166 as of model year 2016
Function requirements for European On-Board Diagnosis (EOBD), general points
- Circuit 87M (engine management ON)
European OBD (OBD), general
An On-Board Diagnosis system of the second generation is used (OBD II)). In Europe the OBD II, with appropriate adaptations for the European market is called European OBD (EOBD). The OBD system is integrated in the CDI control unit (N3/9) and has the following tasks:
- Monitor emissions-relevant components and systems while driving
- Establish malfunctions and save them
- Display of malfunctions via the engine diagnosis indicator lamp (A1e58)
- Transmit errors via a uniform interface (diagnostic connector (X11/4)) to a diagnostic unit (e.g. Xentry Diagnostics)
EOBD pursues the follow objectives:
- Achieving permanently low exhaust emissions
- Protect components at risk (such as catalytic converters) against backfires
The following components and systems are monitored:
- Intake air path
- Fuel system
- Glow system
- Exhaust gas recirculation
- Smooth running control
- Oxygen sensor
- Oxygen sensor heater
- Diesel particulate filter with code 474 (Particulate filter)
- AdBlue® system with CODE U77 (BLUETEC (SCR) diesel exhaust treatment)
- Intake port shutoff (EKAS) by intake port shutoff Hall sensor (B96) with code 494 (USA version)
- Crankcase ventilation system
- Cooling system with code 494 (USA version)
- Other emission-relevant components or components whose malfunctioning prevents the diagnosis of another component
Function sequence for the European On-Board Diagnosis (EOBD)
The OBD is described in the following points:
- Function sequence for fault detection
- Function sequence for test procedure
- Function sequence for cyclic monitoring
- Function sequence for continuous monitoring
- Function sequence for Readiness Code
- Function sequence for error saving
- Function sequence for avoiding consequential faults
- Function sequence for saving the fault freeze frame data
- Function sequence for fault message
- Function sequence for reading out the fault memory
- Function sequence for fault clearing
Function sequence for fault detection
The CDI control unit checks itself and its input and output signals for plausibility and detects possible malfunctions.
The faults and their storage are differentiated between as follows:
- The fault is always there
- Loose contact which occurs during a drive
The following faults are recognized according to their frequency and duration:
- Signals above or below the limit value (for example, short circuit, open circuit, defective sensor)
- An illogical combination of various signals
- Closed-loop control circuit at lower or upper limit of the regulation interval
- Malfunctions in function chains (faulty test processes, e.g. for the smooth running control)
- Fault messages via the CAN buses
Function sequence for test procedure
A differentiation is made during the test procedure between component testing and function chain testing.
Component checking
The component checking is direct checking of a component. It includes:
- Monitoring the power supply and electric circuit
- Comparison of sensor signals with other sensor signals and stored comparative values
The following three test results can occur:
- Signal present (checking passed)
- Signal not present (a fault)
- Signal present, but implausible (a fault)
Function chain test
The function chain test is indirect checking of the effect of controlled change.
Here individual components and systems are checked which cannot be checked over a component checking.
The function chain is a controlled procedure of cause and effect.
The CDI control unit controls one or more components (cause) and evaluates the resulting sensor signals (effect). In the process the CDI control unit compares the sensor signals with stored comparative values and thus recognizes trouble-free or not trouble-free functioning of components and systems.
The following are monitored over function chain tests:
- Smooth running control
- Exhaust gas recirculation
- Oxygen sensor heater
Function sequence for cyclic monitoring
Cyclic monitoring takes place for components and systems which are not permanently active. Regeneration, for example, only takes place when the vehicle is being operated under partial-load conditions and can therefore only be monitored during this operating phase.
The following components and systems are monitored cyclically:
- Fuel system
- Exhaust gas recirculation
- Smooth running control
- Oxygen sensor
- Oxygen sensor heater
- Regeneration
Function sequence for continuous monitoring
Continuous monitoring means continuous monitoring from engine start to "ignition OFF".
The following components and systems are monitored continuously:
- Intake air path
- Glow system
- Diesel particulate filter
- AdBlue® system
- Crankcase ventilation system
- Cooling system
- All other emissions-relevant components
Function sequence for Readiness Code
In order to obtain a statement about freedom from faults of cyclically monitored components and systems during read out of the fault memory, there must be test readiness for this.
The test readiness of a component or a system is shown using the readiness code. The readiness code tells you whether fault detection tests have been run at least once, indicating that the components or the system is active.
The readiness is determined at least once per driving cycle and the readiness code is set for a given readiness. To set the readiness code it is sufficient if the vehicle has checked all components associated with the system at least once.
The test result for setting the readiness code is not important. This means that it will also be set if a fault is found in the systems or the component.
The readiness code is set for the following components and systems once they have been tested:
- Fuel system
- Exhaust gas recirculation
- Smooth running control
- Oxygen sensor
- Oxygen sensor heater
- Regeneration
If the test readiness of individual systems or components is not given then these can be created using the diagnostic unit. To do this the function chain sequence is started manually over a menu item of the software.
All readiness codes are reset automatically when deleting DTCs.
Function sequence for error saving
Emissions-relevant faults from the current and previous driving cycle, which have just been detected, are stored temporarily until confirmation (occurrence in two driving cycles once after the other) in the form of a DTC, the so-called DTC (Diagnostic Trouble Code), in the OBD.
If a found malfunction occurs in two consecutive driving cycles, the fault code is stored in the CDI control unit fault memory after the second driving cycle is completed.
Driving cycle
A driving cycle consists of an engine start, vehicle journey and stopping the engine, whereby an increase in coolant temperature by at least 22°C up to at least 70°C must occur during travel.
Function sequence for avoiding consequential faults
If a faulty signal is recognized and stored all tests are broken off for which this signal is need as a comparative value (so-called transverse locking). Saving of consequential faults is thereby prevented.
Function sequence for saving the fault freeze frame data
Besides the malfunctions, the operating conditions under which they occurred are also stored as so-called fault freeze frame data.
If the fault occurs a second time then also these fault freeze frame data are stored. If the fault continues to occur then the last stored fault freeze frame data is updated. The fault freeze frame data can be read out for the first and last occurrence of a fault.
Fault freeze frame data are, for example:
- Vehicle speed
- Engine speed
- Coolant temperature
- Intake air temperature
- Charge air temperature and boost pressure
- Supply voltage
- Engine throttle condition
- Adaptation value for injection regulation
Function sequence for fault message
The engine diagnosis indicator lamp in the instrument cluster (A1) is actuated by the CDI control unit via chassis CAN 1 (CAN E1), the electronic ignition lock control unit (N73) and chassis CAN 2 (CAN E2). If a fault occurs in two driving cycles, one after the other, the indicator lamp engine diagnosis lights up. In the case of catalytic converter damage caused by ignition misfires the engine diagnosis indicator lamp flashes for as long as the ignition misfires occur and then lights up permanently during the whole (remaining) driving cycle.
Fault message by means of the engine diagnosis indicator lamp goes out automatically after 3 consecutive trouble-free driving cycles.
Function sequence for reading out the fault memory
The CDI control unit is connected via chassis CAN 1, the electronic ignition lock control unit and the diagnostic CAN (CAN D) with the diagnostic connector. Stored DTCs and their fault freeze frame data as well as the readiness codes can be read out using a commercially available diagnostic equipment or XD for "ignition ON" or for a running engine over the diagnostic connector.
Function sequence for fault clearing
Stored faults are first deleted automatically after 40 successive trouble-free driving cycle from the fault memory. They can, however, also be cleared (after repair work has been done) using commercially available diagnostic equipment or Xentry Diagnostics.
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