Remove/Install Windshield - AR67.10-P-1000RT

Model 164, 251 

MODEL 166 

Except Code Z04 (Light armoring) 

Except Code Z05 (B5 armoring on special protection version) 

Shown on model 251 

Fig 1: Windshield Components Location - Model 166 Except Code Z04; Z05

Courtesy of MERCEDES-BENZ USA

	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).	AS82.30-Z-0001-01A
	Notes on removal/installation of windows		AH67.10-P-1000-02RT
	Remove
1.1	2KPrepare - component adhesive cartridge	When using 2-component repair kit 2K	AR67.10-P-1000-07R
		Glazing repair kit, 2-component adhesive	*BR00.45-Z-1015-02A
1.2	1KPrepare 1-component adhesive cartridge	When using 1-component repair kit 1K	AR67.10-P-1000-12SX
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 3
2	Determine distance between top edge of windshield and front edge of roof and note	Model 164, 251
3	Remove water deflector on left and right	Model 166	AR88.85-P-2100RT
		except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 251
4	Remove paneling from left and right A-pillars	Model 164	AR68.30-P-4050GZA
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR68.30-P-4050WX
		Model 251	AR68.30-P-4050RT
5	Remove inside rearview mirror	Model 164	AR68.40-P-0001GZ
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR68.40-P-0001GQ
		Model 251	AR68.40-P-0001RT
6	Remove rain/light sensor	Model 166 as of model year 2016 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR82.30-P-7800GQC
		Model 251	AR82.30-P-7800RT
		Model 166 up to model year 2015 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR82.30-P-7800CW
		Model 164.1 with code 345 (Windshield wiper with rain sensor) Model 164.8	AR82.30-P-7800GZ
7	Remove infrared camera	Model 166 with code 610 (Night view assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR54.30-P-3000GQ
8	Remove multifunction camera	Model 166 up to model year 2015 with code 238 (Active lane keeping Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 476 (Lane keeping assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 513 (Speed Limit Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 608 (Adaptive Highbeam Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR54.21-P-3000GQ
9	Disconnect electrical connectors from window antennas and fix electrical lines in place on windshield (3) using duct tape.	Model 166 with code 865 (TV tuner) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
10.1	Remove water drain above windshield wiper mechanism	Model 164, 251
		Model 164	AR83.25-P-1406GZ
		Model 251	AR83.25-P-1406RT
10.2	Remove air-water duct	Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR83.25-P-1402GQ
11	Cover vehicle interior in repair area
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass where cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
12	Cut out windshield (3) with window removal tool		AR67.10-P-1000-11SX
		The windshield (3) is damaged when cutting out and must be replaced.
13	Remove windshield (3) from body with cup suction tools	Helper required.
	Install
14	Open driver door side window	Open side window in driver door until adhesive has cured (idle time). This prevents the windshield (3) from being pressed outwards by the sudden air pressure when the doors are closed.
15	Prepare body flange for installation of window		AR67.10-P-1501-01RT
	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Use only primer filler approved by Daimler AG: http://aftersales.mercedes-benz.com
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Glazing repair kit, 2-component adhesive	*BR00.45-Z-1015-02A
		Primer stick	*BR00.45-Z-1012-07A
16	Fasten electrical lines on window antennas on new windshield (3) using duct tape.	Model 166 with code 865 (TV tuner) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
17	Align windshield (3) in body opening	Helper required.	AR67.10-P-1000-04K
		Model 166Distance between top edge of	*BE67.10-P-1001-01H
		window and front edge of roof Feeler gauge	Fig 2
18	Prepare windshield (3) for installation		AR67.10-P-1501-02RT
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Replace rubber window spacers.
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Glazing repair kit, 2-component adhesive	*BR00.45-Z-1015-02A
19	Apply adhesive material		AR67.10-P-1000-08SX
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Install windshield (3) within 5 min. after applying adhesive. Otherwise the adhesive force of the glue starts to decrease.
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Glazing repair kit, 2-component adhesive	*BR00.45-Z-1015-02A
		Adapter	Fig 3
20	Install windshield (3)		AR67.10-P-1503-01RT
		Move vehicle only after adhesive has dried. Observe the drying time specified by the adhesive manufacturer. To ensure sufficient strength of the adhesive. The hood must be closed.
	Clean
21	Remove duct tape and cover material from vehicle
22	Clean area to be repaired
23.1	Install air/water duct	Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR83.25-P-1402GQ
23.2	Install water drain above windshield wiper mechanism	Model 164, 251
		Model 164	AR83.25-P-1406GZ
		Model 251	AR83.25-P-1406RT
24	Install rain/light sensor	Model 166 as of model year 2016 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR82.30-P-7800GQC
		Model 164.1 with code 345 (Windshield wiper with rain sensor) Model 164.8	AR82.30-P-7800GZ
		Model 166 up to model year 2015 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR82.30-P-7800CW
		Model 251	AR82.30-P-7800RT
25	Install infrared camera	Model 166 with code 610 (Night view assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR54.30-P-3000GQ
26	Install multifunction camera	Model 166 up to model year 2015 with code 238 (Active lane keeping Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 476 (Lane keeping assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 513 (Speed Limit Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 608 (Adaptive Highbeam Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR54.21-P-3000GQ
27	Connect electrical connectors to window antennas	Model 166 with code 865 (TV tuner) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
28	Install inside rearview mirror	Model 164	AR68.40-P-0001GZ
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR68.40-P-0001GQ
		Model 251	AR68.40-P-0001RT
29	Install cover on left and right A-pillars	Model 164	AR68.30-P-4050GZA
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR68.30-P-4050WX
		Model 251	AR68.30-P-4050RT
30	Install water deflector on left and right	Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 251	AR88.85-P-2100RT

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA