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Remove/Install SCR Frame Module Control Unit - AR14.40-P-2020GQ

Engine 642 in model 292 

with code U77 (Diesel Emission control BLUETEC (SCR)) 

Engine 642, 651 in model 166 

with code U42 (BlueTEC diesel exhaust treatment (SCR)) 

Engine 642, 651 in model 166 

with code U77 (Diesel Emission control BLUETEC (SCR)) 

MODIFICATION NOTES

16.08.2017 Special tool inserted Operation step 6

Shown on model 166.024 

Fig 1: SCR Frame Module/Adblue Control Unit Components Location - Engine 642 In Model 166 With Codes U42, U77
G14134312Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove right side of panel in trunk Engine 642 in model 292
with code U77 (Diesel Emission control BLUETEC (SCR))
AR68.30-P-4800GQC
    Engine 642, 651 in model 166.0
with code U42 (BlueTEC diesel exhaust treatment (SCR))
Engine 642, 651 in model 166.0
with code U77 (Diesel Emission control BLUETEC (SCR))
AR68.30-P-4800GQ
    Engine 642 in model 166.8
with code U42 (BlueTEC diesel exhaust treatment (SCR))
Engine 642 in model 166.8
with code U77 (Diesel Emission control BLUETEC (SCR))
AR68.30-P-4800GQX
2 Remove screw/bolt (1a) and remove mounting frame bow (1) for ECO start/stop function (G1/13) additional battery    
3 Remove bolts (2a)    
4 Remove AdBlue® control unit (N118/5) from bracket and release and disconnect electrical connector (3)    
5 Install in the reverse order    
  Filling     
WARNING Risk of burn injuries and scalding  when working at AdBlue lines and the components attached to them. Risk of injury  to skin and eyes when handling AdBlue. Risk of poisoning  caused by swallowing AdBlue Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. AS14.40-Z-0001-01A 
6 Fill AdBlue® tank For replacement of the AdBlue® (N118/5) control unit.  
  Notes on use, material properties and handling of AdBlue®   AH14.40-P-0001-01KOA 
REFER TO SPECIAL TOOLS 000 588 07 82 00 Filling unit   WS14.00-P-0014B 
      AR14.40-P-2014-02GQ 
    FLUID SPECIFICATION AdBlue® tank *BF14.40-P-1001-01A 
7 Attach diagnostic system and write fill level for AdBlue® container in AdBlue® control unit (N118/5) Engine 642, 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR))
After installing the new AdBlue® control unit (N1185).
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
FILLING CAPACITY FOR BLUETEC (SCR) DIESEL EXHAUST TREATMENT

Number Designation Model 166.0 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Model 166.0 with code U77 (Diesel Emission control BLUETEC (SCR))
BF14.40-P-1001-01A AdBlue® tank Initial fill capacity Liter 27, 8 28, 9
Filling capacity - service filling Liter 27 28, 4
Specification BB00.40-P-0352-01A BB00.40-P-0352-01A
FILLING CAPACITY FOR BLUETEC (SCR) DIESEL EXHAUST TREATMENT

Number Designation Model 166.8 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Model 166.8 with code U77 (Diesel Emission control BLUETEC (SCR))
BF14.40-P-1001-01A AdBlue® tank Initial fill capacity Liter 32, 3 33, 9
Filling capacity - service filling Liter 30, 7 33, 4
Specification BB00.40-P-0352-01A BB00.40-P-0352-01A
FILLING CAPACITY FOR BLUETEC (SCR) DIESEL EXHAUST TREATMENT

Number Designation Model 292 with code U77 (Diesel Emission control BLUETEC (SCR))
BF14.40-P-1001-01A AdBlue® tank Initial fill capacity Liter 28, 9
Filling capacity - service filling Liter 28, 4
Specification BB00.40-P-0352-01A