(Remove/Install Power Steering Pump - AR46.30-P-0500W)
Model 172 with engine 276
up to model year 2016
Model 204, 207 with engine 276.9
Model 212 with engine 276
Model 251 with engine 276
Shown on model 172.457
Shown on model 172.457
| Risk of injury to skin or eyes from hydraulic fluid spraying out under Pressure. Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| Remove/install | |||
| 1 | Remove bottom engine compartment paneling | Model 251 with engine 276 | AR61.20-P-1105RT |
| Model 204.0/2 with engine 276.9 Model 204.3 with engine 276.9 Model 207 with engine 276.9 Model 212 with engine 276.9 |
AR61.20-P-1105EW | ||
| Model 204.9 with engine 276.9 | AR61.20-P-1105CY | ||
| Model 172.4 with engine 276 up to model year 2016 |
AR61.20-P-1105W | ||
| 2 | Remove poly-V-belt | Model 172 with engine 276 up to model year 2016 |
AR13.22-P-1202W |
| Model 212 with engine 276.9 | AR13.20-P-0001EL | ||
| Model 204, 207 with engine 276.9 | AR13.20-P-0001FH | ||
| Model 251 with engine 276 | AR13.20-P-0001RTZ | ||
| 3 | Remove tensioner pulley (2) | *BA13.25-P-1003-01X | |
| 4 | Open cable tie (arrow) | Model 172 with engine 276 up to model year 2016 Model 204.9, 207 with engine 276.9 Model 212 with engine 276 |
|
| 5 | Disconnect electrical connection (10) | ||
| 6 | Remove ME-SFI [ME] control unit (N3/10) upward out of the bracket and set aside with electrical lines connected | ||
| 7 | Clean area surrounding connecting points Power steering pump (1) | Otherwise dirt particles will lead to malfunctions or total failure of the hydraulic system. |
|
| 8 | Suction off oil out of Power steering Expansion reservoir (3) | Fig 1 | |
| 9 | Remove return hose (4) from Expansion reservoir (3) | ||
| 10 | Seal connections using suitable stop plugs | Fig 2 | |
| 11 | Remove screw/ Bolt (5) and pull Pressure line (9) out of Power steering pump (1) | *BA46.30-P-1004-01T | |
up to model year 2016 Model 204, 207 with engine 276.9 Mount, high- Pressure line for rack-and-pinion steering to Power steering pump or tandem pump |
*BA46.30-P-1004-01R | ||
| *BA46.30-P-1003-01V | |||
| 12 | Seal connections using suitable stop plugs | Fig 2 | |
| 13 | Detach electrical connection (6) from Power steering pump quantity control valve (Y10/1) | If installed. | |
| 14 | Unhook vacuum line (7) from Expansion reservoir (3) | Model 172 with engine 276 up to model year 2016 Model 212 with engine 276 |
|
| 15 | Remove Bolt (8) | *BA46.30-P-1001-01T | |
up to model year 2016 Model 204, 207 with engine 276.9 Power steering pump/tandem pump to timing case |
*BA46.30-P-1002-01R | ||
| *BA46.30-P-1001-01V | |||
| 16 | Remove Power steering pump (1) with Expansion reservoir (3) from control housing and take out of the engine compartment | ||
| 17 | Detach Expansion reservoir (3) from Power steering pump (1) | When replacing the Power steering pump (1). | AR46.25-P-1000W |
| 18 | Install in the reverse order | ||
| 19 | Fill and bleed Power steering pump (1) | Model 212 with engine 276 | AR46.30-P-0010EW |
| Model 172 with engine 276 up to model year 2016 |
AR46.30-P-0010V | ||
| Model 204, 207 with engine 276.9 | AR46.30-P-0010CW | ||
| Model 251 with engine 276 | AR46.30-P-0010RT | ||
| 20 | Check oil level in Expansion reservoir (3) and correct if necessary | ||
| Model 212 with engine 276 except code 211 (Direct-Steer system) |
AP46.00-P-4612EW | ||
| Model 172 with engine 276 up to model year 2016 |
AP46.00-P-4611V | ||
| Model 204 with engine 276 | AP46.00-P-4612CW | ||
| Model 207 with engine 276.9 except code 211 (Direct-Steer system) |
AP46.00-P-4612CC | ||
| Model 251 with engine 276 | AP46.00-P-4611RT |
BELT TENSIONING DEVICE
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA13.25-P-1003-01X | Screw/ Bolt, guide pulley to carrier | Nm | 25 |
POWER STEERING PUMP
| Number | Designation | Model 212 | ||
|---|---|---|---|---|
| BA46.30-P-1001-01T | Power steering pump on timing case/crankcase | Normal threads | Nm | 20 |
| Self-tapping threads | Nm | 35 |
POWER STEERING PUMP
| Number | Designation | Model 251 with engine 276 | ||
|---|---|---|---|---|
| BA46.30-P-1001-01V | Power steering pump to timing case | Self-tapping threads | Nm | 35 |
| Normal threads | Nm | 20 |
POWER STEERING PUMP
| Number | Designation | Model 172 with engine 271, 276, 651 | Model 204 with engine 156, 271, 272, 274, 276, 642, 646 | ||
|---|---|---|---|---|---|
| BA46.30-P-1002-01R | Power steering pump/tandem pump to timing case | Self-tapping threads | Nm | 35 | 35 |
| Normal threads | Nm | 20 | 20 |
POWER STEERING PUMP
| Number | Designation | Model 207 | ||
|---|---|---|---|---|
| BA46.30-P-1002-01R | Power steering pump/tandem pump to timing case | Self-tapping threads | Nm | 35 |
| Normal threads | Nm | 20 |
POWER STEERING PUMP
| Number | Designation | Model 251 with engine 276 | ||
|---|---|---|---|---|
| BA46.30-P-1003-01V | Attachment, high- Pressure Expansion hose of rack-and-pinion steering to Power steering pump | Union nut | Nm | 40 |
| Banjo Bolt | Nm | 45 | ||
| Screw M8 | Nm | 18 |
POWER STEERING PUMP
| Number | Designation | Model 172 with engine 271, 276, 651 | Model 204 with engine 156, 271, 272, 274, 276, 642, 646 | ||
|---|---|---|---|---|---|
| BA46.30-P-1004-01R | Mount, high- Pressure line for rack-and-pinion steering to Power steering pump or tandem pump | Union nut | Nm | 40 | 40 |
| Banjo Bolt | Nm | - | 45 | ||
| Bolt M8 | Nm | 18 | 18 |
POWER STEERING PUMP
| Number | Designation | Model 207 | ||
|---|---|---|---|---|
| BA46.30-P-1004-01R | Mount, high- Pressure line for rack-and-pinion steering to Power steering pump or tandem pump | Union nut | Nm | - |
| Banjo Bolt | Nm | - | ||
| Bolt M8 | Nm | 18 |
POWER STEERING PUMP
| Number | Designation | Model 212 | ||
|---|---|---|---|---|
| BA46.30-P-1004-01T | Attachment, high Pressure Expansion hose to Power steering pump | Union nut | Nm | 40 |
| Banjo Bolt | Nm | 45 | ||
| Screw M8 | Nm | 18 |