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Replace Threaded Bushing For Injector In Cylinder Head - Ar07.03-D-0815-01W

Engine 651 in model 906 

CHECK VALUES FOR INJECTOR

Number Designation Engine 651 in model 906
BE07.16-D-1001-01B Check values for threaded bushing Reference value Nm ≈ 20
Screw-in dimension mm 37 (±1, 0)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-02A Mounting adhesive, Loctite 648 A 003 989 32 71 10
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
  1. Remove threaded bushing (2) with respective Allen wrench from cylinder head (1).
  2. Clean thread for threaded bushing (2) in cylinder head (1).

    IMPORTANT Blow out threaded hole with compressed air and clean free of soiling.

  3. Apply the adhesive Loctite 648 thinly and evenly on the new threaded bushing (2).

    NOTES Perform operation step  4 and  5 immediately after application of the adhesive Loctite 648.

    The strength of the adhesive bond of the cylinder head (1)/threaded bushing (2) is not achieved otherwise.

  4. Screw in new threaded bushing (2) up to the collar and check the screwed in dimension.

    IMPORTANT Observe the reference value for tightening the threaded bushing (2).

    Screwed in dimension, measured as of cylinder head cover sealing surface.

    G13186443Courtesy of MERCEDES-BENZ USA
  5. Caulk threaded bushing (2) with a suitable tool through a grain size (arrow).
  6. Allow the threaded bushing (2) to harden in the cylinder head (1) for at least 6 h.

    IMPORTANT Allow the adhesive Loctite 648 to harden for at least 6 h. Only install the fuel injector in the cylinder head (1) after curing the threaded bushing (2).

    G13186444Courtesy of MERCEDES-BENZ USA