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Remove/Install Alternator - AR15.40-P-5032OGR

ENGINE 642 in MODEL 166, 292 

Shown on model 166 

G11972942
REMOVINGINSTALLING Remove/install     
1 Detach ground line from battery   AR54.10-P-0003GZ
NOTES Notes on battery   AH54.10-P-0001-01A
2 Remove upper engine cover INSTALLATION IMPORTANT Ensure correct seating of the engine cover.  
3 Remove right engine air intake duct upstream of left air filter    
4 Remove charge air hose downstream of the charge air cooler   AR09.41-P-8625OGR
5 Partially remove poly-V belt IMPORTANT Only remove poly-V belt from belt pulley on alternator (G2). AR13.20-P-0001OGR
6 Remove screw/bolts (3) on alternator (G2) TORQUE SPECIFICATION Screw/bolt, alternator to timing case cover *BA15.40-P-1001-01D 
7 Detach electrical line (1) IMPORTANT To do this pull the alternator (G2) with attached electrical lines to the front.
TORQUE SPECIFICATION Nut, circuit B+ to alternator
*BA15.40-P-1002-01D 
8 Disconnect electrical connection (2)    
9 Take alternator (G2) upwards and out    
10 Install in the reverse order    
11 Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.
Carry out an engine test run
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
ALTERNATOR

Number Designation Engine 642
BA15.40-P-1001-01D Screw/bolt, alternator to timing case cover Nm 20
ALTERNATOR

Number Designation Engine 642
BA15.40-P-1002-01D Nut, circuit B+ to alternator Nm 15