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Remove/Install Seat Belt On Front Passenger Bench Seat - Ar91.40-D-1040TS

Model 907 

with code S23 (Co-driver's seat double seat) 

G13792123
G13792124
WARNING Risk of injury  during testing and repair operations related to pyrotechnical components Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such component parts. AS91.00-Z-0008-01A 
CAUTION Risk of injury  . Injury may result when the tension in the spring in the automatic belt retractor is released. Never disassemble automatic belt retractors. AS91.00-Z-0002-01A 
  Notes on carrying out repair work in the vehicle interior   AH68.00-N-0001-01S
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Information, assessment and legal requirements when working with, handling and storing pyrotechnical components   AH91.00-Z-0000-10A 
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmission range (min. 2 m).    
2 Detach ground line of on-board electrical system battery. IMPORTANT Before conducting any maintenance operations, switch off ignition, disconnect battery negative pole then wait for at least 3 minutes. AR54.10-D-0029TS
3 Detach ground line from additional battery. Model 907 with code E2I (Auxiliary battery for retrofit consumer, interior) AR54.10-D-0004TS
Model 907 with code E2M (Auxiliary battery for retrofit consumer, engine compartment) except code E2I (Auxiliary battery for retrofit consumer, interior) AR54.10-D-0004TSR
4.1 Remove front passenger bench seat. Model 907.6 with code D50 (Full-width partition wall) Model 907.6 with code D51 (Full-width partition wall with 1 window) AR91.10-D-1035TS 
4.2 Fold seat cushion padding (1) with seat frame (5) forward. Model 907.6 except code D50 (Full-width partition wall) except code D51 (Full-width partition wall with 1 window)  
5 Unscrew screw (3) and remove seat belt end fitting (2) from seat frame (5).
Notes on self-locking nuts and bolts
IMPORTANT Check bearing washer (4) for damage. AH00.00-N-0001-01A
TORQUE SPECIFICATION Bolt, seat belt end fitting on seat frame for front passenger bench seat
If the bearing washer (4) is damaged:
Replace damaged bearing washer (4).
*BA91.40-N-1007-03TS 
6 Remove trim (6) of seat belt guide from seat frame (5). IMPORTANTRemoval  : To remove, insert a suitable screwdriver between the trim (8) and seat backrest padding (9) (arrows A) and release the locks (7).
Then insert the SPECIAL TOOL extraction hook behind the trim (6) (arrow B) and release the lock (14). The locks (7) must remain unlocked here.
SPECIAL TOOL Extraction hook
Fig 1
7 Release seat backrest cover from rear of front passenger bench seat until seat belt retractor (10) with seat belt is accessible.   AR91.10-D-1099TS 
8 Unhook trim from seat frame (5) and remove trim from rear of front passenger bench seat. Model 907 with code SH2 (Front passenger thorax/pelvis side airbag)  
9 Release lock (12) and release and disconnect electrical connector (11).    
10 Remove screw (13).
Notes on self-locking nuts and bolts
  AH00.00-N-0001-01A
TORQUE SPECIFICATION Bolt, seat belt retractor on seat frame for front passenger bench seat *BA91.40-N-1008-03TS 
11 Detach seat belt retractor (10) with seat belt from seat frame (5) upward and remove.    
12 Install in the reverse order.    
INSPECT Check     
13 Conduct function test on seat belt.    
TORQUE SPECIFICATION SEAT BELT BUCKLE, SEAT BELT, SEAT BELT END FITTING, SEAT BELT HEIGHT ADJUSTER

Number Designation Model 907
BA91.40-N-1007-03TS Bolt, seat belt end fitting on seat frame for front passenger bench seat Nm 35
TORQUE SPECIFICATION SEAT BELT BUCKLE, SEAT BELT, SEAT BELT END FITTING, SEAT BELT HEIGHT ADJUSTER

Number Designation Model 907
BA91.40-N-1008-03TS Bolt, seat belt retractor on seat frame for front passenger bench seat Nm 35
Fig 1: Extraction Hook (140 589 02 33 00)
G13792125