Remove/Install Alternator - AR15.40-P-5032MRD
Engine 274.9 in model 213 (except 213.050)
Engine 274.9 in model 238
Shown on ENGINE 274.9 in MODEL 213.042
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove/install | |||
| 1 | Disconnect ground line from on-board electrical system battery | Engine 274.9 in model 213 (except 213.050) | AR54.10-P-0003LW |
| Engine 274.9 in model 238 | AR54.10-P-0003LWO | ||
| 2 | Remove upper engine cover | ||
| 3 | Remove engine air intake duct upstream of air filter | ||
| 4 | Remove fan unit | Engine 274.9 in model 238 | AR20.40-P-5050OLA |
| Engine 274.9 in model 213 (except 213.050) | AR20.40-P-5050OLC | ||
| 5 | Attach radiator guard plate | ||
| WF58.50-P-0110-01A | |||
| 6 | Remove poly-V belt | AR13.22-P-1202MRD | |
| 7 | Remove guide pulley for poly-V belt | Engine 274.9 in model 213.048/049/148 Engine 274.9 in model 238.348/448 |
|
| *BA13.25-P-1004-01Z | |||
| 8 | Remove center and rear lower engine compartment paneling | AR61.20-P-1105LWE | |
| 9 | Release and disconnect electrical connection (3) | ||
| 10 | Remove contact protection of nut (1) | ||
| 11 | Remove electrical line B+ (4) from alternator (G2) | *BA15.40-P-1002-01F | |
| 12 | Remove screw/bolts (2) and pull alternator (G2) upwards and out | Alternator tightening procedure | AR15.40-P-5032-03MR |
| *BA15.40-P-1001-01F | |||
| 13 | Install in the reverse order | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 14 | Perform an engine test run and check engine for proper function |
BELT TENSIONING DEVICE
| Number | Designation | Engine 274 | |
|---|---|---|---|
| BA13.25-P-1004-01Z | Bolt, guide pulley to alternator | Nm | 20 |
ALTERNATOR
| Number | Designation | Engine 274 | ||
|---|---|---|---|---|
| BA15.40-P-1001-01F | Bolt, alternator to timing case | Stage 1 | Nm | 8 |
| Stage 2 | Nm | 20 | ||
ALTERNATOR
| Number | Designation | Engine 274 | |
|---|---|---|---|
| BA15.40-P-1002-01F | Nut, circuit B+ to alternator | Nm | 15 |