LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mercury >> 2002 >> Cougar 2.5 L, Standard >> Repair and Diagnosis >> Steering >> Power Steering >> Steering System-General Information >> General Procedures >> Power Steering System Filling >> Special Tool(s)
September 30: LEMON manuals is back up on a temporary server! Slowness is possible

Special Tool(s)

Fig 1: Identifying Special Tool
G03417825Courtesy of FORD MOTOR CO.
    NOTE: When filling the power steering fluid reservoir, make sure that the power steering fluid is clean and not agitated prior to use. The fluid should be poured slowly into the reservoir to minimize the possibility of aeration. The fluid level should be checked with the fluid cold.
    Fig 2: Filling Power Steering Fluid Reservoir
    G03417826Courtesy of FORD MOTOR CO.
  1. Fill the power steering fluid reservoir to the MAX mark with power steering fluid.
  2. Using the special tool, apply a vacuum of 84-101 kPa (25-30 in-Hg) for 30 seconds.
    Fig 3: Applying Vacuum
    G03417827Courtesy of FORD MOTOR CO.
  3. Observe the vacuum gauge reading.
    • If the vacuum decreases by more than 7 kPa (2 in-Hg) in five minutes, the system should be checked for leaks.
  4. Remove the special tool.
  5. Fill the power steering fluid reservoir to the MAX mark with power steering fluid.