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Heater Core - Bench Test

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the heater core from the vehicle.
  2. Drain all of the coolant from the heater core.
  3. Connect the 101 mm (4 in) test heater hoses with plug and adapter to the core tubes. Then connect the Pressure Test Kit to the adapter.
  4. Apply 138 kPa (20 psi) of air pressure to the heater core. Submerge the heater core in water.
  5. If a leak is observed, install a new heater core.
    Fig 1: Identifying Pressure Test Kit
    G04682529Courtesy of FORD MOTOR CO.