61 13... Special tools for wiring harness repairs

Special tools required: 

• 12 1 080  (See ENGINE - SPECIAL TOOLS -- CLUBMAN (N12) )
• 61 0 200 
• 61 0 210 
• 61 0 220 
• 61 0 230 
• 61 0 300 
• 61 0 400 
• 61 1 190 
• 61 4 320 
• 61 9 041 
• 61 9 044 

(See GENERAL ELECTRICAL SYSTEM - SPECIAL TOOLS -- CLUBMAN )

Repair range, vehicle electrical system: 

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)

Cutting to length, and stripping insulation from cables: 

• Refer to applicable notes for plug connection, terminal, power distribution box  and cutting to length and stripping insulation from cables .
  Fig 1: Identifying Special Tool 61 0 400

  Courtesy of BMW OF NORTH AMERICA, INC.
  Fig 2: Identifying Plier

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts): 

• special tool 61 4 320 
  1. Tool without crimping head
  2. Crimping head for stripping insulation and cutting fibre-optic cables to length 
  3. Crimping head for crimping fibre-optic cable contacts 
  4. Crimping head for 61 13... Crimping Micro Quadlock System contacts (MQS) 
  5. Crimping head for 61 13... Crimping Micro Power Quadlock contacts (MPQ) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head.
     Fig 3: Identifying Crimping Stop Parts (Small Contacts)

     Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8 / DFK4)

Handling: 

Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

• Antenna elbow plug on radio receiver: 
  Fig 5: Identifying Special Tools

  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ²  : 

• special tool 12 1 080

Handling and Crimping stop parts (contacts): 

• See Crimping Micro Power Quadlock contacts (MPQ) , Crimping Micro Quadlock System contacts (MQS) , Crimping annular contacts , and Crimping stop parts .
  Fig 6: Identifying Special Tool 12 1 080

  Courtesy of BMW OF NORTH AMERICA, INC.

Also see Repairing ribbon cables .