61 13... Installing comb connector for retrofitting/repairs: Notes

NOTE: The repair range IV for vehicle electrical system contained the required special tools and individual parts for retrofitting and repair work with the aid of fan connectors.

The case can no longer be ordered.

Fig 1: Identifying Special Tools For Repairing Vehicle Electrical System

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Choose contact sleeve (up to 4 mm) in accordance with wire cross-section.

Fig 2: Identifying Contact Sleeve

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Alternatively:

Choose contact sleeves (up to 2.5 mm) for fan connectors.

Fig 3: Identifying Contact Sleeves

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Cut through wire loop in wiring harness at established point.

Strip insulation from both wire ends.

Refer to CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES

Fig 4: Identifying Crimp Tool

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Crimp contact sleeves on both wire ends.

Refer to CRIMPING ON STOP PARTS

NOTE: If using repair kit for contact sleeves, refer to repair instruction:

BUTT CONNECTOR FOR REPAIRING A PLUG CONNECTION .

Fig 5: Identifying Contact Sleeves On Wire Ends

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Crimp connecting cable for retrofitting likewise with contact sleeve.

Fig 6: Identifying Connecting Cable

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Cut required number of poles to length for fan connectors.

Fig 7: Identifying Fan Connectors Poles

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Special tool 61 9 041 (hand crimping tool) in conjunction with 61 9 042 (matrix) are used for pushing contact sleeves onto fan connectors.

Refer to SPECIAL TOOLS FOR WIRING HARNESS REPAIRS .

Fig 8: Identifying Hand Crimping Tool

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Unlock special tool 61 9 041:

Squeeze grips (1) lightly and push unlocking lever (2) in direction of arrow.

Or:

Compress handles as far as they will go, tool unlocks automatically.

Fig 9: Pushing Unlocking Lever

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Insert prepared fan connectors (3) in special tool 61 9 041/61 9 042.

Fig 10: Inserting Fan Connectors In Special Tool (61 9 041 / 61 9 042)

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Attach wire with contact sleeve to fan connector.

Fig 11: Attaching Wire With Contact Sleeve To Fan Connector

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Press crimping tool together and slide contact sleeve firmly home.

Fig 12: Sliding Contact Sleeve

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IMPORTANT: Once contact sleeves have been pushed on, they should not be detached again from the fan connector or reused.

Push on further contact sleeves for potential branching.

Fig 13: Identifying Contact Sleeve

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