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84 11 627 Removing and Installing/Replacing Telematic Control Unit (TCU) (Option SA633/SA638/SA639/SA664)

WARNING: This page is about a different car, the 2008 BMW 760Li, 2007 BMW 760Li, and 2006 BMW 760Li. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Replacement with option SA638/SA664: 
  • Carry out programming/coding 
  • If necessary, carry out coupling procedure

Replacement with option SA633/SA639: 
  • Carry out programming/coding 
  • Via Diagnosis and Information System (DIS):
    • Service functions
    • Start subsequent assessment

Replacement with option SA633/SA638/SA639/SA664: 
  • Remove sticker (Bluetooth passkey) from front of TCU and stick to Service Booklet insert
IMPORTANT: Read and comply with notes on protection against electrostatic damage (ESD protection)  . See 61 35 ... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .
NOTE: Follow instructions for handling fiber optic cables. See 61 00 ... NOTES ON HANDLING OPTICAL FIBERS .

Necessary preliminary tasks: 

Disconnect plug connection (1, 2).

Release screws (3) and remove TCU (4). 

Installation: 

Note color coding of antenna plugs.

Fig 1: Identifying Plug Connection, TCU & Screws
G04773253Courtesy of BMW OF NORTH AMERICA, INC.

Replace 54-pin plug housing* with a new one.

* Sourcing reference: BMW Parts Service

Raise lock (1) on housing (2).

Push both contact carriers (3) from rear out of housing.

Fig 2: Locating Lock, Housing & Carriers
G04773254Courtesy of BMW OF NORTH AMERICA, INC.

Replacement with option SA633 or SA639/SA664 (build date 03/2005-09/2006): 

Connect adapter leads* (1) between main wiring harness (2) and TCU (3).

* Sourcing reference: BMW Parts Service Resecure TCU (3).

Installation: 

Secure protruding lead parts with suitable adhesive tape in order to prevent rattling noises.

Fig 3: Identifying Adapter Leads, Wiring Harness & TCU
G04773255Courtesy of BMW OF NORTH AMERICA, INC.