61 13 Special Tools For Wiring Harness Repairs

Special tools required:  See GENERAL ELECTRICAL SYSTEM .

• 12 1 080
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 300
• 61 0 400
• 61 1 190
• 61 4 320
• 61 9 041
• 61 9 044

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)

Handling: 

• OPENING PLUG HOUSINGS AND REMOVING CONTACTS  of different plug systems

Fig 1: Identifying Releasing Tool (Complete Kit) (61 0 300)

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Cutting to length and stripping insulation from cables: 

Handling: 

• CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 

Fig 2: Identifying Wire Crimping Tool

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Crimping stop parts (small contacts): 

• Special tool 61 4 320 
  1. Tool without crimping head
  2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH) 
  3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS) 
  4. Crimping head (CRIMPING MQS CONTACTS) 
  5. Crimping head (CRIMPING MPQ CONTACTS) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head

Fig 3: Identifying Crimping Stop Parts With Special Tool (61 4 320)

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8 / DFK4)

Handling: 

Fig 4: Identifying Special Tool (61 0 200, 61 0 210 And 61 0 220)

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Handling: 

• Antenna elbow plug on radio receiver

Fig 5: Identifying Special Tool (61 9 041 And 61 9 044)

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Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ²  :

• Special tool 12 1 080 

Handling: 

CRIMPING STOP PARTS (CONTACTS) 

Fig 6: Identifying Repair Kit (12 1 080)

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Repairing ribbon cables: 

• Special tool 61 1 190 

Handling: 

• REPAIRING RIBBON CABLES 

Fig 7: Identifying Special Tool (12 1 080)

Courtesy of BMW OF NORTH AMERICA, INC.