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Home >> Mini >> 2012 >> Cooper Base, 2D Convertible, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 465 (General Electrical System - Repair Instructions) >> Plug Connection Termi >> 61 13... Antenna elbow plug on radio receiver
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61 13... Antenna elbow plug on radio receiver

WARNING: This page is about a different car, the 2006 BMW X5, 2005 BMW X5, and 2004 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Cut off faulty antenna angle plug directly after strain relief.

Carefully and with precision, strip insulation from antenna cable as illustrated (lengths given in mm).

Brush shield (copper braid) towards rear.

IMPORTANT: There must be no more copper wire protruding in the direction of the inner conductor on the inner conductor insulation (risk of short circuits).
Fig 1: Identifying Dimension Of Antenna Elbow Plug On Radio Receiver
G03268904Courtesy of BMW OF NORTH AMERICA, INC.

Create a loop on inner conductor.

Fig 2: Identifying Loop On Inner Conductor
G03268905Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Cover soldering area extensively in center console all round radio aperture.
Avoid blobs of melted solder in inside area.

Tin-plate center connection on antenna angle plug and stripped inner conductor.

Solder inner conductor on center connection with a small soldering iron (max. 50 watts) and matching soldering tip (1).

Gently push insulation forward to soldering point and pay attention to correct position of loop.

NOTE: The loop must not under any circumstances come into contact with the metal parts of the antenna plug.
Fig 3: Identifying Soldering Tip
G03268906Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 61 9 041 (hand pliers) in conjunction with special tool 61 9 044 (matrix) is used to crimp antenna angle plug.

Refer to : 

Special tools for wiring harness repairs

Fig 4: Using Special Tools To Crimp Antenna Angle Plug
G03268907Courtesy of BMW OF NORTH AMERICA, INC.

Unlock special tool 61 9 041:

Squeeze grips (1) lightly and push unlocking lever (2) in direction of arrow.

OR:

Compress handles as far as they will go, tool unlocks automatically.

Fig 5: Pushing Unlocking Lever
G03268908Courtesy of BMW OF NORTH AMERICA, INC.

Place antenna angle plug with cable guide and strain relief in matrix (1).

Fig 6: Placing Antenna Angle Plug With Cable Guide
G03268909Courtesy of BMW OF NORTH AMERICA, INC.

Compress special tool 61 9 041 as far as it will go.

Special tool 61 9 041 unlocks automatically.

Remove antenna angle plug with antenna cable from special tool 61 9 044.

Fig 7: Removing Antenna Angle Plug With Antenna Cable From Special Tool
G03268910Courtesy of BMW OF NORTH AMERICA, INC.