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Home >> Mini >> 2012 >> Cooper Base, 2D Convertible, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 929 (General Electrical System - Repair Instructions) >> Plug connections & terminals >> 61 13... Crimping Micro Quadlock System contacts (MQS) >> Crimping Micro Quadlock System Contacts
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Crimping Micro Quadlock System Contacts

WARNING: This page is about a different car, the 2003 BMW 530i, 2002 BMW 530i, and 2001 BMW 530i. However, it is still accessible from the selected car via links, so may be relevant.

To crimp MQS contacts, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 324 (2) from crimping set 61 4 320.

Fig 1: Identifying Pliers 61 4 321 And Crimping Head 61 4 324 For Crimping MQS Contacts
G03161127Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.

Open pliers (1).

Fold up contact carrier (2).

Insert MQS contact (3) in contact carrier (2).

Fold back contact carrier (2).

Fig 2: Inserting MQS Contact In Contact Carrier
G03161128Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from cables.

Close pliers (1) one notch.

Insert stripped cable (2).

Close pliers (1) fully.

Fig 3: Crimping MQS Contact
G03161129Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

Open contact carrier (2) gently and carefully remove MQS contact.

Fig 4: Opening Contact Carrier And Removing MQS Contact
G03161130Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Check contact for correct crimping.