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61 13 ... Crimping annular contacts

WARNING: This page is about a different car, the 2002 BMW Z3 and 2001 BMW Z3. However, it is still accessible from the selected car via links, so may be relevant.

CrimpacII crimping pliers from repair kit 1 are used to crimp annular contacts.

Fig 1: Identifying CrimpacII Crimping Pliers
G03179275Courtesy of BMW OF NORTH AMERICA, INC.

Open crimping pliers (1).

NOTE: Place contact (2) in designated nest (observe wire cross-section) with particular care. Make sure it is exactly positioned.

Insert annular contact (2) in crimping pliers (1).

Close crimping pliers (1) gently and keep closed.

Fig 2: Placing Contact In Designated Nest With Particular Care
G03179276Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from cables.

Feed stripped cable (1) into annular contact (2) completely.

Fig 3: Feeding Stripped Cable Into Annular Contact Completely
G03179277Courtesy of BMW OF NORTH AMERICA, INC.

Close crimping pliers (3) fully.

Open crimping pliers (3) and remove cable (2).

NOTE: Check contact for correct crimping.