61 13 Special Tools For Wiring Harness Repairs

WARNING: This page is about a different car, the 2010 BMW 650i, 2009 BMW 650i, 2008 BMW 650i, 2007 BMW 650i, and 2006 BMW 650i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

12 1 080
61 0 200
61 0 210
61 0 220
61 0 230
61 0 300
61 0 400
61 1 190
61 4 320
61 9 041
61 9 044

Repair range, vehicle electrical system:

Release and press-out tool:

Special tool 61 0 300 . See 61 0 300 RELEASING TOOL (COMPLETE KIT)
Special tool 61 0 400 (MINI N12/N14)

Handling:

Opening plug housings and removing contacts of different plug systems. See 61 13 OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS

Fig 1: Identifying Special Tool Kit

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables:

Handling:

Cutting to length and stripping insulation from cables . See 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES

Fig 2: Identifying Special Tool

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts):

Special tool 61 4 320 . See 61 4 320 CRIMPING SET WITH PLIERS
1. Tool without crimping head
2. Crimping head (stripping insulation and cutting fibre-optic cables to length) . See 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBERS TO LENGTH
3. Crimping head (crimping fibre-optic cable contacts) . See 61 13 ... CRIMPING OPTICAL FIBERS
4. Crimping head (crimping MQS contacts) . See 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS)
5. Crimping head (crimping MPQ contacts) . See 61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ)
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head (SI 2 04 06 293)
  
  Fig 3: Identifying Special Tool Kit
  Courtesy of BMW OF NORTH AMERICA, INC.
Crimping stop parts (large contacts):
- Special tool 61 0 200 (crimping set). See 61 0 200 CRIMPING SET (BASIC TOOL)
- Special tool 61 0 210 (matrix set LSK 8). See 61 0 210 MATRIX LSK 8
- Special tool 61 0 220 (matrix set SLK 2.8). See 61 0 220 MATRIX FOR SLK 2.8
- Special tool 61 0 230 (matrix set MAK 8/DFK4)
Fig 4: Identifying Special Tool Kit
Courtesy of BMW OF NORTH AMERICA, INC.

Handling:

Crimping antenna elbow plugs:
- Special tool 61 9 041 (hand crimping tool)
- Special tool 61 9 044 (matrix)
Handling:
- Antenna elbow plug on radio receiver
  
  Fig 5: Identifying Special Tool (61 9 041) & (61 9 044)
  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ² :

Special tool 12 1 080

Handling:

Crimping stop parts (contacts) . See 61 13 CRIMPING STOP PARTS

Fig 6: Identifying Special Tool Kit
Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables:

Special tool 61 1 190 . See 61 1 190 PLIERS

Handling:

Repairing ribbon cables . See 61 13 ... REPAIRING RIBBON CABLES

Fig 7: Identifying Special Tool
Courtesy of BMW OF NORTH AMERICA, INC.