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Home >> Mini >> 2013 >> Cooper Base, 2D Convertible, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 2504 (Front Axle - Repair) >> Output Shaft >> 31 60... Securing right output shaft with special tool 31 4 180
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31 60... Securing right output shaft with special tool 31 4 180

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2014 BMW X6, 2013 BMW X6, 2012 BMW X6, 2011 BMW X6, and 2010 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Remove RIGHT MICROFILTER HOUSING COVER .

IMPORTANT: Use special tool to avoid preliminary damage to ball joint in upper control arm.

Press plugs out of spring strut dome.

Secure swivel bearing (1) with special tool 31 4 170  in installation position.

Fig 1: Identifying Swivel Bearing And Special Tool (31 4 170)
G04794291Courtesy of BMW OF NORTH AMERICA, INC.

Remove LOWER CONTROL ARM FRONT SPRING STRUT HOLDER AND FRONT AXLE CARRIER .

Press output shaft (1) with a suitable tool out of front differential and pull out approx. 6 cm.

Insert special tool 31 4 180  from above between output shaft (1) and bearing block (2).

Installation: 

Slide output shaft as far as it will go into front differential. Output shaft must snap audibly into place.

Fig 2: Identifying Output Shaft, Beating Block, And Special Tool (31 4 180)
G00489724Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: High installation forces indicate that the spline teeth on the output shaft/rear differential side gear are damaged/deformed!
Check spline teeth, replaced damaged parts.