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Home >> Mini >> 2013 >> Cooper Base, 2D Convertible, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 1413 (Rear Axle - Repair) >> 21 Output Shafts >> 33 21... Pressing Output Shaft Out of Drive Flange and Drawing In (Output Shaft Removed From Rear Differential)
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33 21... Pressing Output Shaft Out of Drive Flange and Drawing In (Output Shaft Removed From Rear Differential)

WARNING: This page does not describe the selected car, but rather 17 other vehicles, including the 2008 BMW 760Li, 2007 BMW 760Li, 2006 BMW 760i, 2006 BMW 760Li, and 2005 BMW 760i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING:

Risk of injury!

It is not permitted to use the impact screwdriver to press out and draw in the output shaft.

IMPORTANT:

Risk of damage!

To avoid damaging the output shaft and adjoining parts, it is essential during the pressing-out process to repeatedly check and if necessary correct the position of the output shaft.

IMPORTANT: To avoid damaging the dust sleeve, use special tool 33 2 160  to press out and draw in the output shaft after removing the brake disc. See 33 2 160 SPACER RING
NOTE: Rounded inside edge of special tool 33 2 160  must point to drive flange. See 33 2 160 SPACER RING
Fig 1: Identifying Special Tool (1 Of 7)
G04745303Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 33 2 200: 

Secure output shaft against falling out.

Screw on special tool 33 2 203  , 33 2 207  and 33 2 201  with all  wheel studs to drive flange.

Press output shaft out of drive flange; in so doing, grip basic body 33 2 201  with special tools 33 2 202  and 33 5 070  . See 33 5 070 EXTENSION PIECE (2)

Fig 2: Identifying Special Tool (2 Of 7)
G04745304Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No oil permitted on shaft journal thread!

Lightly oil spline teeth of output shaft.

Insert output shaft into drive flange.

Screw special tool 33 2 205  /33 2 206  onto output shaft.

Fig 3: Identifying Special Tool (3 Of 7)
G04745305Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 33 2 201  with three wheel studs to drive flange.

Draw in output shaft with special tool 33 2 205  up to stop; in so doing, grip basic body 33 2 201  with special tools 33 2 202  and 33 5 070  . See 33 5 070 EXTENSION PIECE (2)

Fig 4: Identifying Special Tool (4 Of 7)
G04745306Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 33 2 100: 

Secure output shaft against falling out.

Screw on special tool 33 2 111  , 33 2 117  and 33 2 116  with all  wheel studs to drive flange.

Press output shaft out of drive flange; in so doing, grip basic body 33 2 116  with special tools 33 2 202  and 33 5 070  . See 33 5 070 EXTENSION PIECE (2)

Fig 5: Identifying Special Tool (5 Of 7)
G04745307Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No oil permitted on shaft journal thread!

Lightly oil spline teeth of output shaft.

Insert output shaft into drive flange.

Screw special tool 33 2 118  /33 2 119  onto output shaft.

Fig 6: Identifying Special Tool (6 Of 7)
G04745308Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 33 2 116  with three wheel studs to drive flange.

Draw in output shaft with special tool 33 2 115  up to stop; in so doing, grip basic body 33 2 116  with special tools 33 2 202  and 33 5 070  . See 33 5 070 EXTENSION PIECE (2)

Fig 7: Identifying Special Tool (7 Of 7)
G04745309Courtesy of BMW OF NORTH AMERICA, INC.