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61 13 ... Cutting Off, Stripping Insulation And Cutting Optical Fibres To Length

WARNING: This page is about a different car, the 2007 BMW 550i and 2006 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

To cut off, strip insulation and cut optical fibres to length, use pliers 61 4 321  (1) in conjunction with crimping head 61 4 322  (2) from crimping set 61 4 320  .

NOTE:

Pliers (1) open automatically as far as they will go when handles are pressed together.

Fig 1: Identifying Pliers 61 4 321
G04957477Courtesy of BMW OF NORTH AMERICA, INC.

Cutting optical fibre 

Open pliers (1).

Place optical fibre (2) in cutting device (3).

Close pliers (1) and remove optical fibre (2).

Fig 2: Identifying Optical Fibre In Cutting Device
G04957478Courtesy of BMW OF NORTH AMERICA, INC.

Stripping insulation from optical fibre 

Open pliers (1).

Open lever (2) in direction of arrow.

Fig 3: Identifying Pliers And Lever
G04957479Courtesy of BMW OF NORTH AMERICA, INC.

Slide optical fibre (1) into stripping device (2) until flush at point (3).

Close pliers (4) fully.

Close clamping lever (5) in direction of arrow.

Open pliers (4) by one tooth notch.

Open clamping lever (5) against direction of arrow again and remove optical fibre (1).

NOTE:

A stripping replacement blade set is available under number 61 4 327  .

Fig 4: Identifying Clamping Lever And Optical Fibre
G04957480Courtesy of BMW OF NORTH AMERICA, INC.

Cutting optical fibre to length 

IMPORTANT:

The cutting blade must be replaced prior to each cutting of the optical fibre.

Pull pin (1) in direction of arrow.

Fold up blade retaining link (2) in direction of arrow.

Fig 5: Pulling Pin
G04957481Courtesy of BMW OF NORTH AMERICA, INC.
WARNING:

Risk of injury when changing the blade.

Remove blade (1) and replace.

Installation: 

Make sure blade (1) is correctly seated on locating points (2).

Fig 6: Identifying Blade
G04957482Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (3).

Slide optical fibre (1) into cutting device (2) until insulation of optical fibre (1) butts against clamping device.

Close pliers (3) fully and keep closed.

Remove optical fibre (1).

Fig 7: Identifying Cutting Device, Pliers And Optical Fibre
G04957483Courtesy of BMW OF NORTH AMERICA, INC.