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41 00... Repair solution for straight shank/hexagon rivet nut

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2019 MINI Cooper, 2018 MINI Cooper, 2017 MINI Cooper, 2016 MINI Cooper, and 2015 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Protective measures! 

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    Fig 1: Drilling Out Rivet Head
    G11774652Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: Avoid paint damage
  2. Knock rivet head away with a chisel
    Fig 2: Knocking Rivet Head With Chisel
    G11774653Courtesy of BMW OF NORTH AMERICA, INC.
  3. Punch through rivet shank into cavity, remove if necessary
    Fig 3: Punching Through Rivet Shank Into Cavity
    G11774654Courtesy of BMW OF NORTH AMERICA, INC.
  4. Clean component, eliminate paint damage if necessary
    Fig 4: Cleaning Component And Eliminate Paint Damage
    G11774655Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/shavings with cavity sealant.

    Follow notes on CORROSION PROTECTION .

    Fig 5: Preserving Cavity
    G11774656Courtesy of BMW OF NORTH AMERICA, INC.
  5. Preserving cavity

    If the rivet shank cannot be removed: 

    WARNING: Injury hazard!

    Observe notes on CAVITY FOAM .

    IMPORTANT: To avoid corrosion and rattling noises, stop chips/shavings and rivet nut shank with cavity foam.

    Remove foam remnants with isohexane (cleaning benzene).

    Fig 6: Preserving Cavity
    G11774657Courtesy of BMW OF NORTH AMERICA, INC.
  6. Stop rivet shank by means of specific foaming
  7. Set rivet nut with hand rivet gun
NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.

Hexagon/straight shank rivet nut (up to thread M8) with hand rivet gun ZS308 

IMPORTANT: Follow manufacturer's operating instructions.

Make sure rivet nut correctly contacts component.

Fig 7: Setting Rivet Nut With Hand Rivet Gun
G11774658Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.

Hexagon/straight shank rivet nut (up to thread M12) with hand rivet gun MB512 

IMPORTANT: Follow manufacturer's operating instructions.

Make sure rivet nut correctly contacts component.

Fig 8: Setting Rivet Nut With Hand Rivet Gun
G11774659Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M12 thread.