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Home >> Mitsubishi >> 2002 >> Montero XLS >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul >> Transfer >> Disassembly And Assembly <Super Select 4WD> >> Assembly Service Points >> >> L << Synchronizer Outer Ring/Synchronizer Cone/Synchronizer Inner Ring Installation
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>> L << Synchronizer Outer Ring/Synchronizer Cone/Synchronizer Inner Ring Installation

  1. Push the synchronizer outer ring, synchronizer cone and the synchronizer inner ring into the drive sprocket in combined state, and then measure the indicated dimension of the drive sprocket and synchronizer outer ring.

    LIMIT: 0.3 mm (0.012 inch) 

  2. In case that the value is out of limit, exchange as the synchronizer ring set.
    Fig 1: Pushing Synchronizer Outer Ring, Synchronizer Cone & Synchronizer Inner Ring Into Drive Sprocket
    G01125251Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Combine the synchronizer outer ring, the synchronizer cone and the synchronizer inner ring, and install them by mating the notch of 2-4WD clutch hub and protrusion of the synchronizer outer ring.
    Fig 2: Mating Notch Of 2-4WD Clutch Hub & Protrusion Of Synchronizer Outer Ring
    G01125252Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.