Door Fit Adjustment

Required Special Tools:

MB990211: Slide Hammer
MB990243: Body Puller
MB990900 or MB991164: Door adjusting Wrench
MB990939: Brass Bar

CAUTION:

Attach protection tape to the fender and door edges where the hinge is installed.
Do not rotate special tool MB991164 with a torque of over 98 N.m (72 ft-lb)

Use special tool MB990900 or MB991164 to loosen the hinge mounting bolts on the body side, and then adjust the clearance around the door so that it is uniform on all sides.
If a door is not flush with its surrounding panels, loosen the door-side door hinge mounting bolts and obtain the flushness by moving the door.

Fig 1: Removing Hinge Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

NOTE: If the door hinge mounting bolt washers are welded, grind off the welding according to the procedure below beforehand.
1. Remove the door hinge (Refer REMOVAL AND INSTALLATION ) .
2. Use a chisel or grinder to release the door hinge mounting bolt washer, which is welded to the door hinge .
3. On completion, paint the affected area with a suitable touch-up brush to prevent corrosion .
4. Install the door hinge (Refer to REMOVAL AND INSTALLATION ) .
Fig 2: Removing Hinge Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
When the door is stiff to lock and unlock:
1. Adjustment by using the striker (toward the inside of the vehicle and vertical direction).
  Install an appropriate bolt instead of the striker mounting bolt, and use special tool MB990939 and a hammer to tap the bolt to the desired direction.
  
  Fig 3: Taping Bolt On Striker
  Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Adjustment by using the striker (toward the outside of the vehicle).
  Use special tools MB990211 and MB990243 to pull the striker toward the outside of the vehicle.
  
  Fig 4: Installing Special Tools MB990211
  Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Adjustment by using shims (forward and rearward).
  Increase or decrease the number of shims so that the striker engages with the door latch properly.
Fig 5: Adjusting Striker
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.