Timing Chain: Installation
WARNING: This page is about a different variant/trim than selected.
- Install crankshaft sprocket on crankshaft.
- Make sure mating marks on crankshaft sprocket face front of engine.
- Position crankshaft so that No. 1 piston is at TDC and crankshaft key is at 12 o'clock.
- Install slack side timing chain guide and timing chain tension guide.
- Install timing chain on crankshaft sprocket.
- Set timing chain by aligning its mating mark with that on the crankshaft sprocket.
- Make sure sprocket's mating mark faces engine front.
- Install camshaft sprockets.
- Set timing chain by aligning mating marks with those of camshaft sprockets.
- Install camshaft sprocket bolts to correct torque.
- Apply new engine oil to bolt threads and seat surface.
- Install chain tensioner.
- Before installing chain tensioner, insert a suitable pin into pin hole of chain tensioner.
- After installing chain tensioner, remove the pin.
- Install timing chain guide.
- Install O-rings to cylinder block.
- Before installing front cover, remove all traces of RTV silicone sealant from mating surface using a scraper.
- Also remove traces of RTV silicone sealant from mating surface of cylinder block.
- Apply a continuous bead of Genuine RTV Silicone Sealant or equivalent to mating surface of front cover. Refer to
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
.
- Check alignment of mating marks on chain and crankshaft sprocket.
- Align oil drive spacer with oil pump.
- Place timing chain to the side of chain guide. This prevents the chain from making contact with water seal area of front cover.
- Install front cover.
- Make sure two O-rings are present.
- Be careful not to damage oil seal when installing front cover.
- Install cylinder head bolts at engine front side as shown in Fig 14.
- Tightening procedure:
Tighten bolts (1 - 4): 6.3-8.3 N.m (0.64-0.85 kg.m, 55.8-73.5 in.lb).
- Tightening procedure:
- Install oil pump drive spacer.
- Install water pump and water pump pulley. Refer to REMOVAL AND INSTALLATION .
- Install idler pulley and bracket.
- Install RH engine mounting bracket.
- Install RH engine mounting.
- Install oil pan. Refer to INSTALLATION.
- Install crankshaft pulley.
- Remove ring gear stopper.
- Install starter motor.
- Install cylinder head front cover.
- Apply RTV silicone sealant to cylinder head front cover.
- Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
- Install Camshaft Position sensor (PHASE).
- Before installing rocker cover, apply a bead of Genuine RTV Silicone Sealant or equivalent, to mating surface of cylinder head as shown in Fig 19. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
- Install rocker cover gasket into rocker cover.
- Install rocker cover and tighten in numerical order as shown in Fig 20.
- Install spark plugs.
- Install ignition coils.
- Install front exhaust tube.
- Install front/right-side splash undercover.
- Install front RH wheel.
- Install drive belts.
Adjusting drive belt deflection. Refer to CHECKING DRIVE BELTS .
- Installation of the remaining parts is in reverse order of removal.