Installation Procedure.
- Install the brake pedal return spring.
- Install the brake pedal assembly to the steering column support bracket.
- Install the pivot bolt and nut.
Tighten: Tighten the pivot bolt and nut to 25 N.m (19 lb ft).
- Install the brake light switch (1) on the pushrod (2).
- Install the pushrod (2) on the brake pedal (4).
- Install the retaining clip (3) on the brake pedal (4).
- Install the electrical connector to the brake switch (1).
- Install the electrical connector to the brake pedal drive motor.
- Install the drive cable retainer to the upper right corner of the steering column support.
- Adjust the accelerator pedal in the following manner:
- Turning the motor transmission clockwise reduces the gap, and counterclockwise increases the gap.
- Position the drill bit 4.5 mm (0.187 in-3/16 or the equivalent in number and or letter drill bits) a 1/4 of an inch from the bottom of the metal accelerator pivot arm.
- Rotating the drive cable by hand, adjust the accelerator motor transmission until the drill 4.5 mm (0.187 in-3/16 or the equivalent in number and or letter drill) bit fits snugly between the plastic accelerator arm and the metal pivot arm.
- Install the drive cable in the accelerator pedal.
- Rotate and lock the drive cable collar.
- Install the steering column assembly. Refer to Steering Column Replacement in Steering Wheel and Column.
- Verify the operation of the adjustable pedals.
IMPORTANT:
When installing the brake pedal assembly, ensure that the bushing is in the proper position and the return spring is properly seated against the brake pedal.
NOTE:
Refer to Component Fastener Tightening Notice
in Cautions and Notices.
IMPORTANT:
The following procedure must be performed before the installation of the drive motor and cable assembly. Failure to do so could cause an IMPROPER STEP OVER HEIGHT.