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Generator Output Test

  1. To bench check alternator proceed as follows: Make connections as shown in illustration, except leave carbon pile disconnected. Use a fully charged battery, and a 10 Ohm resistor rated at 6 watts or more between alternator No. 1 terminal and battery. Slowly increase alternator speed and observe voltage. If voltage is uncontrolled with speed and increases above 16 volts, check for a grounded brush lead clip. If brush lead clip is OK replace regulator.
  2. Connect carbon pile. Operate alternator at moderate peed and adjust carbon pile to obtain maximum output. If output is within 10% of rated output as stamped on alternator frame, alternator is good. If not, ground generator field with a screwdriver. If output is now within 10% of rated output, regulator is defective.
Fig 1: Bench Test Connections
G09333178Courtesy of GENERAL MOTORS COMPANY