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Intake Manifold (Unit Repair): Installation

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install intake manifold studs in cylinder head.

    Torque: 

    Intake Manifold-to-Cylinder Head Studs: 6 N.m (60 in-lbs) 

    Fig 1: Installing Intake Manifold Studs In Cylinder Head
    G01039683Courtesy of GENERAL MOTORS CORP.
  2. Install a new intake manifold gasket onto intake manifold (if necessary).
  3. Install intake manifold.
  4. Install intake manifold bolts and nuts. Tighten by starting from center bolt and working outward.

    Torque: 

    Intake Manifold-to-Cylinder Head Bolts: 10 N.m (89 in-lbs) 

    Torque: 

    Intake Manifold-to-Cylinder Head Nuts: 10 N.m (89 in-lbs) 

    Fig 2: Installing Intake Manifold
    G01039684Courtesy of GENERAL MOTORS CORP.
  5. Install fuel rail assembly.
  6. Install fuel rail stud.

    Torque: 

    Fuel Rail Bracket Stud: 10 N.m (89 in-lbs) 

    Fig 3: Installing Fuel Rail Assembly
    G01039685Courtesy of GENERAL MOTORS CORP.
  7. Install new throttle body studs (if equipped).

    Torque: 

    Throttle Body Studs-to-Cylinder Head: 6 N.m (60 in-lbs) 

    Fig 4: Installing New Throttle Body Studs
    G01039686Courtesy of GENERAL MOTORS CORP.
  8. Install throttle body, gasket may be reused if not damaged.

    Torque: 

    Throttle Body Nuts: 10 N.m (89 in-lbs) 

  9. Install knock sensor connector onto intake manifold.
    Fig 5: Installing Throttle Body
    G01039687Courtesy of GENERAL MOTORS CORP.