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Fuel Tank: Installation

WARNING: This page is about a different car, the 2003 Oldsmobile Aurora. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position and support the fuel tank with the aid of an assistant. Install the fuel tank straps. Install the fuel tank strap bolts. Tighten the fuel tank strap bolts to specification. See TORQUE SPECIFICATIONS  .
  2. Connect the fuel tank electrical connector. Install the fuel tank electrical harness into the retainers. Install the fuel pipe and EVAP pipe retainer to the frame. Connect the vapor pipe (EVAP pipe) to the EVAP canister. See Figure . Connect the fuel feed pipe and the fuel return pipe. See FUEL LINE DISCONNECT FITTINGS  .
  3. Install the rear suspension support assembly. See appropriate REAR article in SUSPENSION. Connect the fuel filler hose to the fuel filler pipe. Tighten the clamp to specification. Install the wheelhouse filler pipe opening cover. Lower the vehicle. Add fuel to the fuel tank. Install the fuel tank filler pipe cap. Connect the negative battery cable. Install rear seat cushion.
  4. Inspect for leaks by using the following procedure.
    • Turn ignition on for 2 seconds.
    • Turn ignition off for 10 seconds.
    • Turn ignition on.
    • Check for fuel leaks.
  5. Align and press the injector sight shield onto the mounting studs See Figure . Install the mounting nuts onto the mounting studs and tighten nuts.