Things To Remember
- Note the test readings, use common sense when assessing the results of the tests.
- The specified values are with the ignition in the ON position unless otherwise stated.
- First, make sure the control module is supplied with power and grounded.
- Then, check all the sensor inputs and signals from other systems.
- Finally, check the control module outputs. Remember that the test readings do not indicate whether the actuator is working.
- If any of the test readings is incorrect, use the wiring diagram to determine which lead, connector or component should be checked further.
- The specified test values apply for a Fluke 88/97.
- The test readings % (+) and ms (+) signify the pulse ratio and pulse length of the signal respectively. A test instrument capable of measuring pulse ratio and pulse width must be used. The sign indicates a positive trigger pulse, TRIG+.
> = greater than; < = less than; ~ = alternating current.
Pins without further comments have no connection. (LP: LOGIC PROBE P = select pulse; p = visible pulses).
TEST READINGS, CONTROL MODULE CONNECTIONS
| Pin | Cable Color | Component/Function | In/Out | Test Conditions | Across | Test Reading |
|---|---|---|---|---|---|---|
| 1 | RD/WH | Main Relay, 87 | In | - | B+ to 1 | <0.5 V |
| 2 | YE | Oxygen Sensor 2, Pre-Heating | Out | Idling Coolant Temperature Above 50C | 2-25 | Approx. 0.3 V |
| 3 | - | Not connected | - | - | - | - |
| 4 | RD/WH | Relay. A/C Compressor | Out | Idling A/C On | 4-25 | <0.5 V |
| 5 | GY/GN | Cruise Control B | In | Position ON/OFF | 5-25 | 0 V B+ |
| 6 | BN/RD | Combustion Cyl. 3+4 | In | Idling | 6-25 | 15-90 Hz (LP LO HIp) |
| 7 | OG/BK | Trigger 1 | Out | Idling | 7-25 | 7 Hz 14 ms (-) (LP HI LOp) |
| 8 | GY/RD | Trigger 4 | Out | Idling | 8-25 | 7 Hz 14 ms (-) (LP HI LOp) |
| 9 | YE/BU | Pedal position sensor 2 | In | Pedal Released / Pedal Fully Depressed | Use diagnostic tool | 0.355 - 1.010 V / 3.945 - 4.600 V |
| 10 | BU/BN | Throttle Position Sensor 2 | In | Throttle Closed / Throttle Fully Open | 10-70 | 3.910 - 4.935 V / 0.025 - 1.070 V |
| 11 | BY/YE | Manifold Absolute Pressure Sensor | In | ..... | 11-22 | 2.1 V at 100 kPa |
| 12 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 13 | BU | Charge Air Control Valve | Out | ..... | 13-25 | 32 Hz 2% (-) 0.5 ms (-) (LP HI LOp) |
| 14 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 15 | WH/BK | Intake Air Temperature | In | ..... | 15-22 | Approx. 2.4 V At 20 C |
| 16 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 17 | YE | Crankshaft Position Sensor | In | Idling / Starter Motor Cranking | 17-18 | 5-15 V~ Approx. 800 Hz LP HI LO >2.0 V~ |
| 18 | BK | Crankshaft Position Sensor | In | Idling / Starter Motor Cranking | 17-18 | 5-10 V~ Approx. 800 Hz LP HI LO >2.0 V~ |
| 19 | WH | P-Bus - | In/Out | ..... | 19-25 | 2-3 V (LP PHI LO) |
| 20 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 21 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 22 | BK | Sensor Ground | Out | ..... | 22-25 | 2-3 V (LP PHI LO) |
| 23 | PK/WH | +30 | In | ..... | B+ to 23 | <0.5 |
| 24 | OG/GN | Throttle Motor - | Out | ..... | 48-24 | 600 Hz LP HI LO |
| 25 | BK | Power Ground | In | ..... | 25- B- | <0.1 V |
| 26 | BU/GY | Main Relay | Out | 10s After Ignition Off | 26-25 | <0.5 V B+ |
| 27 | YE/GY | EVAP Canister Purge Valve | Out | Idling, Warm Engine And Valve Active | 27-25 | 16 Hz (LP HI LOp) |
| 28 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 29 | YE/GN | Pedal Switch, Brake/Clutch | In | Automatic Position D / Brake Or Clutch Pedal Depressed | 29-25 | B+ 0 V |
| 30 | GY | Cruise Control C | In | Position ON/OFF | 30-25 | 0 V B+ |
| 31 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 32 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 33 | GN/WH | Throttle Position Sensor 1 | In | Throttle Closed / Throttle Fully Open | 33-70 | 0.065-1.090 V / 3.930-4.775 V |
| 34 | GN | Oxygen Sensor 1 | In | Idling, Warm Engine, Closed Loop Active | 34-58 | 0-1 V |
| 35 | BU/WH | Charge Air Absolute Pressure Sensor | In | ..... | 35-70 | 2.1 V (100 kPa) |
| 36 | BU/GN | Relay, Limp-Home Solenoid | Out | ..... | 36-25 | B+ |
| 37 | GN | EVAP Close Valve | Out | Activate ON | 37-25 | B+ <0.5 V |
| 38 | OG | Knock Signal | In | ..... | 38-25 | 2.5 V |
| 39 | YE/WH | Temperature Sensor, Engine Coolant | In | ..... | 39-22 | 1.0 V (90C) |
| 40 | ..... | Not connected | ..... | ..... | ..... | ..... |
| 41 | ..... | Not connected | ..... | ..... | ..... | ..... |
| 42 | ..... | Not connected | ..... | ..... | ..... | ..... |
| 43 | YE/GY | +15 | In | Ignition OFF | 43-25 | B+ <0.5 V |
| 44 | GN/WH | Injector 2 | Out | Idling | 44-25 | 7 Hz 2.5-4.5 ms (-) (LP HI LOp) |
| 45 | GN/BK | Injector 1 | Out | Idling | 45-25 | 7 Hz 2.5-4.5 ms (-) (LP HI LOp) |
| 46 | GY | 5 V | Out | ..... | 46-70 | 5 V |
| 47 | BK | Power Ground | In | ..... | 47-B- | <0.1 V |
| 48 | RD/BU | Throttle Motor + | Out | ..... | 48-24 | 600 Hz LP HI LO |
| 49 | BK/WH | Oxygen Sensor 1, Pre-Heating | Out | Idling | 49-25 | Approx. 0.3 V |
| 50 | WH | Fuel Pump Relay | Out | Starter Motor Cranking | 50-25 | B+ <0.5 V |
| 51 | GN/BU | Control Valve, Bypass | Out | Rev Up Engine And Release Accelerator Pedal / Acceleration Under Load | 51-25 | B+ <0.5 V |
| 52 | GN | Cruise Control A | In | Position ON/OFF | 52-25 | 0 V B+ |
| 53 | YE/BN | Combustion Cyl. 1+2 | In | Idling | 53-25 | 15-90 Hz (LP LO HIp) |
| 54 | GN/YE | Trigger 2 | Out | Idling | 54-25 | 7 Hz 14 ms (-) (LP HI LOp) |
| 55 | BU/RD | Trigger 3 | Out | Idling | 55-25 | 7 Hz 14 ms (-) (LP HI LOp) |
| 56 | YE/GN | Pedal Position Sensor 1 | In | Pedal Released / Pedal Fully Depressed | 56-70 | 3.990-4.645 V / 0.400-1.055 V |
| 57 | GN | Oxygen Sensor 2 | In | Idling, Warm Engine, Closed Loop Active | 57-58 | 0-1 V |
| 58 | GY | Reference Ground, Oxygen Sensor | In | ..... | 58-25 | <0.1 V |
| 59 | BU | Tank Pressure Sensor, EVAP | In | Filler Cap Released And Fuel Level Below Sensor | 59-22 | 2.5 V |
| 60 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 61 | ..... | Not Connected | ..... | ..... | ..... | ..... |
| 62 | BK | Power Ground | ..... | ..... | 62-B- | <0.1 V |
| 63 | VT | Brake Lights | In | Brake Pedal Depressed | 63-25 | 0 V B+ |
| 64 | PK/BK | Vehicle Speed | In | Rotate Front Left Wheel 1/2 rps | 64-25 | 15 Hz 50% (LP HIp LOp) |
| 65 | GY/BU | Mass Air Flow Sensor | In | Idling, Engine Warm, A/C Off, Electric Consumers Off | 65-25 | Approx. 2.1 kHz |
| 66 | WH | P-Bus + | In/Out | ..... | 66-25 | 2-3 V (LP PHI LO) |
| 67 | VT/WH | Injector 3 | Out | Idling | 67-25 | 7 Hz 2.5-4.5 ms (-) (LP HI LOp) |
| 68 | GY/WH | Injector 4 | Out | Idling | 68-25 | 7 Hz 2.5-4.5 ms (-) (LP HI LOp) |
| 69 | WH/BK | 5 V | Out | ..... | 69-22 | 5 V |
| 70 | BK | Sensor Ground | Out | ..... | 70-25 | <0.1 V |