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Home >> Saab >> 2005 >> 9-2X Linear, 253, Standard >> Repair and Diagnosis (Single Page) >> Engine Performance >> Fuel Delivery >> Fuel Injection (Fuel Systems) - 2.5L >> Intake Manifold >> Adjustment/Replacement >> Assembly
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Intake Manifold: Adjustment/Replacement: Assembly

NOTE: When assembling the nipple, apply liquid gasket.

Liquid gasket: 

THREE BOND 1105 (Part No. 32005014) 

Tighten the bolt which installs the fuel pipes on intake manifold.

Tightening torque: 

6.4 Nm (0.65 kgf-m, 4.7 ft-lb) 

Fig 1: Tightening Bolt Which Installs Fuel Pipes On Intake Manifold
G03871888Courtesy of SAAB-SCANIA OF AMERICA, INC.

Tighten the bolt which installs pressure regulator on intake manifold.

Tightening torque: 

19 Nm (1.9 kgf-m, 13.7 ft-lb) 

Connect the fuel injector pipe.

Connect the fuel injector pipe LH to fuel hose, and tighten the clamp screw.

Fig 2: Connecting Fuel Injector Pipe LH To Fuel Hose
G03871889Courtesy of SAAB-SCANIA OF AMERICA, INC.

Connect the fuel injector pipe RH to fuel hose, and tighten the clamp screw.

Fig 3: Connecting Fuel Injector Pipe RH To Fuel Hose
G03871890Courtesy of SAAB-SCANIA OF AMERICA, INC.

Install the fuel injectors.

Tighten the bolts which install injector pipe on intake manifold.

Install the engine harness onto intake manifold.

Tighten the bolts which install engine harness on intake manifold.

Tightening torque: 

19 Nm (1.9 kgf-m, 13.7 ft-lb) 

Fig 7: Tightening Bolts Which Install Engine Harness On Intake Manifold
G03871894Courtesy of SAAB-SCANIA OF AMERICA, INC.

Hold the engine harness by harness band clips.

Fig 8: Holding Engine Harness By Harness Band Clips
G03871895Courtesy of SAAB-SCANIA OF AMERICA, INC.

Install the purge control solenoid valve.

Connect the connectors (A) to fuel injector.

Hold the engine harness to injector pipe by harness band (B).

Fig 9: Holding Engine Harness To Injector Pipe By Harness Band
G03871896Courtesy of SAAB-SCANIA OF AMERICA, INC.

Connect the pressure regulator vacuum hose (A) to intake manifold.

Fig 10: Connecting Pressure Regulator Vacuum Hose To Intake Manifold
G03871897Courtesy of SAAB-SCANIA OF AMERICA, INC.

Install the fuel pipe protector RH.

Tightening torque: 

19 Nm (1.9 kgf-m, 13.7 ft-lb) 

Fig 11: Installing Fuel Pipe Protector RH
G03871898Courtesy of SAAB-SCANIA OF AMERICA, INC.

Install the fuel pipe protector LH.

Tightening torque: 

19 Nm (1.9 kgf-m, 13.7 ft-lb) 

Fig 12: Installing Fuel Pipe Protector LH
G03871899Courtesy of SAAB-SCANIA OF AMERICA, INC.

Install the PCV pipe.

Fig 13: Installing PCV Pipe
G03871900Courtesy of SAAB-SCANIA OF AMERICA, INC.

Install the EGR valve.

Install the throttle body to intake manifold.

Install the ignition coil & ignitor ASSY.

Install the engine ground terminal to intake manifold.

Tightening torque: 

19 Nm (1.9 kgf-m, 13.7 ft-lb) 

Fig 14: Installing Engine Ground Terminal To Intake Manifold
G03871901Courtesy of SAAB-SCANIA OF AMERICA, INC.