Puller Fan: Installation

WARNING: This page is about a different car, the 2002 Saturn LW300 and 2002 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Verify that the pusher fan electrical harness is not between the fan shroud and the radiator.

Install fan and shroud assembly onto radiator lower tabs.

Fig 1: Installing Fan & Shroud Assembly Onto Radiator Lower Tabs
Courtesy of GENERAL MOTORS CORP.
Install fan shroud to radiator bolts.
Torque:

Fan Shroud-to-Radiator Bolts: 4 N.m (35 in-lbs)

Fig 2: Installing Fan Shroud-To-Radiator Bolts
Courtesy of GENERAL MOTORS CORP.
Install upper transaxle oil cooler line into radiator end tank retainer.
Remove cap and install upper transaxle oil cooler line to radiator end tank.
Torque:

Upper Transaxle Cooler Line-to-Radiator End Tank: 25 N.m (18 ft-lbs)

Fig 3: Installing Upper Transaxle Oil Cooler Line Into Radiator End Tank Retainer
Courtesy of GENERAL MOTORS CORP.
Route pusher fan electrical harness around outside of radiator end tank to upper fan shroud.
Install fan electrical connectors into connector retainers as shown.

Fig 4: Installing Fan Electrical Connectors
Courtesy of GENERAL MOTORS CORP.
Connect both fan electrical connectors.
Install pusher fan harness under routing tabs on fan shroud.
Install upper radiator hose to radiator end tank and position clamp at 12 o'clock position.

Fig 5: Installing Upper Radiator Hose To Radiator End Tank
Courtesy of GENERAL MOTORS CORP.
Install power steering fluid reservoir to fan shroud bolts.
Torque:

Power Steering Fluid Reservoir-to-Fan Shroud Bolts: 5 N.m (44 in-lbs)

Fig 6: Installing Power Steering Fluid Reservoir To Radiator Fan Shroud
Courtesy of GENERAL MOTORS CORP.
Verify battery tray is clean.
Install battery.
Install battery hold down/fan control module bracket.
Torque:

Battery Hold-Down Bracket: 20 N.m (15 ft-lbs)

Fig 7: Installing Fan Control Module & Bracket
Courtesy of GENERAL MOTORS CORP.

NOTE: Battery life is reduced if battery insulating cover is not used.
Install battery insulating cover.
Install fan control module by sliding down onto bracket.
Connect positive battery cable.
Torque:

Battery Terminal Bolts: 17 N.m (13 ft-lbs)
Connect negative battery cable.
Torque:

Battery Terminal Bolts: 17 N.m (13 ft-lbs)
Fill cooling system. Refer to COOLANT REPLACEMENT .
Use fresh water to rinse away any coolant that was spilled during service.

Fig 8: Installing Power Steering Fluid Reservoir To Radiator Fan Shroud
Courtesy of GENERAL MOTORS CORP.