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Home >> Saturn >> 2004 >> Ion Red Line >> Repair and Diagnosis (Single Page) >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sunroof System >> Repair Instructions >> Sunroof Module Assembly Replacement >> Installation Procedure
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Installation Procedure

  1. With an assistant, position the new sunroof module assembly into the studs located on the roof ring.
  2. Install the 2 center bolts which secure the sunroof module assembly to the roof and tighten the bolts by hand.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the remaining sunroof module bolts.

    Tighten:  Tighten all of the bolts to 10 N.m (89 lb in).

  5. Fig 1: View Of Sunroof Module Assembly
    GM861206Courtesy of GENERAL MOTORS CORP.
  6. Connect the front and rear drain hoses to the drain spouts on the sunroof module.
  7. Fig 2: View Of Sunroof Front Drain Hose
    GM893482Courtesy of GENERAL MOTORS CORP.
  8. Connect the electrical connectors to the sunroof motor/actuator.
  9. Fig 3: View Of Sunroof Motor/Actuator Electrical Connector
    GM861204Courtesy of GENERAL MOTORS CORP.
  10. Secure the harness to the sunroof module.
  11. Install the sunshade. Refer to Sunroof Sunshade Panel Replacement .
  12. Install the sunroof window and loosely install the screws. Refer to Sunroof Window Replacement .
  13. Adjust the sunroof window. Refer to Sunroof Window Height and Opening Fit Adjustment .
  14. Verify the proper operation of the sunroof before securing the headliner.
  15. With an assistant, install the headliner. Refer to Headliner Replacement (w/ Sunroof) or Headliner Replacement (w/o Sunroof) in Interior Trim.