Installation Procedure
- Position the column into the vehicle and insert I-shaft onto the lower column. Install a new I-shaft bolt and tighten. Align index marks as re-installing removed column.
Tighten: Tighten the I-shaft bolt to 34 N.m (25 lb ft).
- Hand start the upper column mounting bolts.
- Install the lower column through-bolt. Hand tighten until snug.
- Pre-assemble the lock housing and multi-function lever bracket. Hand tighten the bolts leaving approximately 3.2 mm (1/8 in) gap at both bolts.
- Slide the bracket onto the column.
- Hand tighten the lower lock housing bolt until snug.
- Hand tighten the upper lock housing bolt until snug.
- Tighten the lower lock housing bolt.
Tighten: Tighten the lower bolt to 8 N.m (71 lb in).
- Tighten the upper lock housing bolt.
Tighten: Tighten the upper bolt to 8 N.m (71 lb in).
- Secure the left side upper column mounting bolt.
Tighten: Tighten the left side upper column mounting bolt to 25 N.m (18 lb ft).
- Secure the lower column mounting bolt.
Tighten: Tighten the lower column mounting bolt to 25 N.m (18 lb ft).
- Operate column through range of motion before securing the final bolt.
- Release rake/tilt lever (1).
- Move column up and down 3 times.
- Set column in UP position.
- Secure rake/tilt lever (1).
- Secure the right side upper column mounting bolt.
Tighten: Tighten the right side upper column mounting bolt to 25 N.m (18 lb ft).
- Install the ignition housing electrical connectors.
- Align and install the park lock cables onto ignition module by snapping into place.
- Install the multi-function levers.
- Install EPS electrical connectors to EPS controller.
- Install the electrical housing electrical connectors.
- Install the upper and lower shrouds, install screws, and tighten.
Tighten: Tighten the shroud screws to 4 N.m (35 lb in).
- Install the lock cylinder bezel (snap fit).
- Press in knee bolster and install the bolts.
Tighten: Tighten the knee bolster bolts to 4 N.m (35 lb in).
- Install the SIR coil. Refer to Inflatable Restraint Steering Wheel Module Coil Replacement in SIR.
- Install the steering wheel. Refer to Steering Wheel Replacement .
- Install the SIR module. Refer to Inflatable Restraint Steering Wheel Module Replacement in SIR.
- Test drive the vehicle. Inspect for proper steering operation.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
NOTE:
Refer to Fastener Notice
in Cautions and Notices.
IMPORTANT:
When installing a NEW service replacement EPS column, the Saturn Service Stall (SSS) must be utilized to properly program the EPS controller contained with the column.
IMPORTANT:
Ensure the steering wheel alignment is in the 12 o'clock position.
IMPORTANT:
Ensure the lock tab fully engages into slot in column.
IMPORTANT:
Ensure both locking tabs are properly seated.