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Home >> Saturn >> 2005 >> Ion Red Line >> Repair and Diagnosis >> External Pages >> Different car >> Section 172 (Sunroof System) >> Repair Instructions >> Sunroof Module Assembly Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Ion Red Line, 2007 Saturn Ion 3, and 2007 Saturn Ion 2. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Sunroof Module To Roof Nut Tightening Sequence
    GM1610173Courtesy of GENERAL MOTORS CORP.
  1. With an assistant, position the new sunroof module assembly to the studs located on the roof ring.
  2. Install the center sunroof module to roof nuts (1, 2) and tighten by hand.
  3. NOTE: Refer to Fastener Notice .
  4. Install the remaining sunroof module (1) nuts to the module in sequence (3, 4, 5, 6, 7, 8).

    Tighten:  Tighten all of the nuts to 10 N.m (89 lb in).

  5. Fig 2: Sunroof Module Assembly
    GM1547329Courtesy of GENERAL MOTORS CORP.
  6. Connect the front and rear drain hoses (1) to the drain spouts on the sunroof module.
  7. Install the sunroof window to the new sunroof module. Refer to Sunroof Window Replacement .
  8. Install the sunshade panel to the new sunroof module. Refer to Sunroof Sunshade Replacement .
  9. Fig 3: View Of Sunroof Motor/Actuator Electrical Connector
    GM861204Courtesy of GENERAL MOTORS CORP.
  10. Connect the electrical connector to the sunroof motor/actuator.
  11. Secure the harness to the sunroof module.
  12. Verify the proper operation of the sunroof before securing the headliner.
  13. Install the headliner. Refer to Headlining Trim Panel Replacement (w/o Sunroof) or Headlining Trim Panel Replacement (with Sunroof) .