Installation Procedure
WARNING: This page is about a different car, the 2008 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
- Install the generator control bracket bolts (1) and the generator control module bracket (2).
Tighten: Tighten the bolt to 10 N.m (89 lb in).
- Install the generator control module bracket nut (1).
Tighten: Tighten the bolts to 25 N.m (19 lb ft).
- Install the following components:
- Fusible link nut (1)
- Fusible link bolt (2)
- 36-volt battery cable nut (3)
- 36-volt battery cable nut (4)
- Ground strap nut (5)
Tighten: Tighten the nuts and bolts to 10 N.m (89 lb in).
- Connect the 2 coolant hoses to the generator control module.
- Connect the generator control module electrical connectors (1).
- Install the 3-phase cable terminal block (4) and nuts (3).
- Install the battery positive terminal block (2) and nuts (1).
Tighten: Tighten the nuts to 10 N.m (89 lb in).
- Install the generator control module cover bolts (1) and cover (2).
Tighten: Tighten the bolt to 10 N.m (89 lb in).
- Install the ECM bracket (3), bolts (1) and nuts (2).
Tighten: Tighten the bolt to 10 N.m (89 lb in).
- Connect the ECM electrical connectors (2) and the TCM electrical connectors (3).
- Clip in the battery positive cable jumper block (1) to the ECM bracket (4).
- Recharge the air conditioning (A/C) system. Refer to Refrigerant Recovery and Recharging .
- Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill) or Cooling System Draining and Filling (GE 47716 Fill) .
- Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
- If the generator control module was replaced, program the new module. Refer to Control Module References .
- Using a Tech 2, command an autostart in order to verify that the system is working properly.
NOTE:
Refer to Fastener Notice
.