W/Pulley Compressor ASSY: Replacement

SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080

1. Remove the bolt and disconnect the cooler refrigerant discharge hose No. 1 from the w/ pulley compressor assy.
2. Remove the O-ring from the cooler refrigerant discharge hose No.1.

NOTICE: 

Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matters from entering. 

Fig 2: Removing Suction Hose Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the bolt and disconnect the suction hose sub-assy from the w/ pulley compressor assy.
2. Remove the O-ring from the suction hose sub-assy.

NOTICE: 

Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matters from entering. 

1. Disconnect the connector.
2. Remove the 4 bolts and the w/ pulley compressor assy.
   Fig 3: Removing Compressor Pulley

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. When replacing the compressor and magnetic clutch with a new one, after gradually removing the refrigerant gas from the service valve, drain the following amount of oil from the new compressor and magnetic clutch before installation.

   Standard: 

   (Oil capacity inside new compressor and magnetic clutch: 90 + 15 cc (3.0 + 0.5 fl. oz.)) - (Remaining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be removed when replacing) 

NOTICE: 

• When checking the compressor oil level, observe the precautions for cooler removal/installation. 
• Since compressor oil remains in the pipes of the vehicle, if a new compressor and magnetic clutch is installed without removing some oil inside, the oil amount becomes excessive, preventing heat exchange in the refrigerant cycle and causing refrigerant failure. 
• If the remaining oil in the removed compressor and magnetic clutch is too small in volume, check for oil leakage. 
• Be sure to use ND-OIL 8 for compressor oil. 

1. Install the w/ pulley compressor assy with the 4 bolts.
   Fig 4: Installing Compressor Pulley

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 25 N.m (255 kgf.cm, 18 ft.lbf) 

   NOTICE: 

   Tighten the bolts in the order as shown in the illustration to install the w/ pulley compressor assy. 

2. Connect the connector.

1. Remove the attached vinyl tape from the hose.
2. Apply a sufficient amount of compressor oil to a new O-ring and the fitting surface of the w/ pulley compressor assy.

   Compressor oil: ND-OIL 8 or equivalent 

3. Install the new O-ring on the suction hose sub-assy.
4. Install the suction hose sub-assy on the w/ pulley compressor assy with the bolt.

   Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf) 

Fig 5: Installing Discharge Hose No .1

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the attached vinyl tape from the hose.
2. Apply a sufficient amount of compressor oil to a new O-ring and the fitting surface of the w/ pulley compressor assy.

   Compressor oil: ND-OIL 8 or equivalent 

3. Install the new O-ring on the cooler refrigerant discharge hose No. 1.
4. Install the cooler refrigerant discharge hose No. 1 on the w/ pulley compressor assy with the bolt.

   Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf) 

   Fig 6: Installing Torque For Compressor Hose

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

Specified amount: 460 +/- 30 g (16.2 +/- 1.1 oz.)