Quarter Window ASSY RH: Replacement

HINT:

The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
Use the same procedures for the RH side and LH side.
A bolt without a torque specification is shown in the standard bolt chart (see WINDSHIELD/WINDOW GLASS/MIRROR - SERVICE SPECIFICATIONS ).

REMOVE REAR SEAT BACK ASSY RH (See REPLACEMENT )
REMOVE REAR SEAT BACK ASSY LH (See REPLACEMENT )
REMOVE REAR SEAT CUSHION W/COVER PAD SUB-ASSY (See REPLACEMENT )
REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSY RH (See REPLACEMENT )
REMOVE REAR SEAT BACK HINGE SUB-ASSY RH (See REPLACEMENT )
REMOVE ROOF SIDE GARNISH INNER RH (See REPLACEMENT )
1. Remove the rear door scuff plate RH.
2. Remove the rear door opening trim RH.
3. Remove the deck board No. 2.
4. Remove the deck board No. 1.
5. Remove the deck trim cover rear.
6. Remove the deck floor box RH and LH.
7. Remove the deck trim side panel RH.
8. Remove the roof side garnish inner RH.
REMOVE QUARTER WINDOW ASSY RH
1. Using a knife, cut off the moulding, as shown in Fig 1.
  NOTE: Do not damage the body with the knife.
  
  Fig 1: Identifying Areas To Cut Off Moulding
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the remaining moulding.
  HINT:
  
  Make a partial cut in the moulding. Then, pull and remove it by hand.
3. From the interior, insert piano wires between the vehicle body and glass, as shown in Fig 2.
  
  Fig 2: Inserting Piano Wires Between Vehicle Body And Glass
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Tie object that can serve as handles (for example, wooden blocks) to all wire ends.
  HINT:
  
  Apply protective tape to the outer surface of the vehicle to prevent its surface from being scratched.
  
  Fig 3: Applying Protective Tape To Outer Surface Of Vehicle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: When separating the glass from the vehicle, take care not to damage the vehicle's paint and interior/exterior ornaments.
5. Cut through the adhesive by pulling the piano wire around the glass.
6. Remove the glass.
NOTE: Leave as much adhesive on the body as possible when removing the glass.
CLEAN QUARTER WINDOW ASSY RH
1. Clean the outer edges of the glass with white gasoline.
  NOTE:
  - Do not touch the glass surface after cleaning it.
  - Be careful not to damage the glass.
  - Even if using new glass, clean the glass with white gasoline.
  Fig 4: Cleaning Outer Edges Of Glass With White Gasoline
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL QUARTER WINDOW GUIDE PIECE PIN NO. 1

Using a brush or sponge, apply Primer G to the installation part of the pins.

Install new pins.

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover Primer G.
Do not apply too much primer.

Specification:

QUARTER WINDOW GUIDE PIECE PIN NO. 1 INSTALLATION SPECIFICATIONS

Area	Measurement
a	40.0 mm (1.575 in.)
b	40.0 mm (1.575 in.)
c	37.0 mm (1.457 in.)
d	42.0 mm (1.654 in.)
e	11°
f	46.4°

Fig 5: Installing Quarter Window Guide Piece Pin No. 1

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL QUARTER WINDOW GLASS SPACER

Using a brush or sponge, apply Primer G to the installation part of the spacers.

Install new spacers.

NOTE:

Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover Primer G.
Do not apply too much primer.

Specification:

QUARTER WINDOW GLASS SPACER INSTALLATION SPECIFICATIONS

Area	Measurement
a	41.0 mm (1.614 in.)
b	19.0 mm (0.748 in.)
c	20.0 mm (0.787 in.)
d	45.0 mm (1.772 in.)
e	28.0 mm (1.102 in.)
f	23.0 mm (0.906 in.)
g	63.0 mm (2.480 in.)
h	21.0 mm (0.827 in.)
i	4°
j	31°

Fig 6: Installing Quarter Window Glass Spacer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL QUARTER WINDOW MOULDING RH
1. Using a brush or sponge, apply Primer G to the contact surface of the glass.
  NOTE:
  - Allow the primer coating to dry for 3 minutes or more.
  - Do not coat the adhesive with Primer G.
  - Throw away any leftover Primer G.
2. Install the moulding.

INSTALL QUARTER WINDOW ASSY RH

Clean and shape the contact surface of the adhesive on the vehicle body.
1. Using a knife, cut away any excess or unneeded adhesive on the contact surface.
  HINT:
  
  Leave as much adhesive on the body as possible.
  
  Fig 7: Cutting Away Any Excess Or Unneeded Adhesive On Contact Surface
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Clean the contact surface of the body with cleaner.
  HINT:
  
  Even if all the adhesive is removed, clean the vehicle body.
Using a brush, apply Primer M to the exposed part of the vehicle body.

Fig 8: Applying Primer M To Exposed Part Of Vehicle Body
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Throw away any leftover Primer M.
Using a brush or sponge, apply Primer G to the contact surface of the glass.
Specification:

Fig 9: Primer G Application Specifications
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

If Primer G is accidentally applied to another part of the vehicle, wipe off the primer with cleaner before it dries.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much primer.
Fig 10: Applying Primer G to Contact Surface Of Glass
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply adhesive.

Adhesive: Part No. 08850-00801 or equivalent

Cut off the tip of the cartridge nozzle, as shown in Fig 11.

HINT:

After cutting off the tip, use all adhesive within the time written in ADHESIVE USAGE TIMEFRAME .

Usage Timeframe:

ADHESIVE USAGE TIMEFRAME

Temperature	Usage Timeframe
35°C (95°F)	15 minutes
20°C (68°F)	100 minutes
5°C (41°F)	8 hours

Load the sealer gun with the cartridge.
Apply adhesive to the glass, as shown in Fig 11.

Specification:

ADHESIVE APPLICATION SPECIFICATIONS

Area	Measurement
a	8.0 mm (0.315 in.)
b	12.0 mm (0.472 in.)
c	13.0 mm (0.512 in.)
d	12.0 mm (0.472 in.)
e	13.0 mm (0.512 in.)
f	15.5 mm (0.610 in.)

Fig 11: Applying Adhesive To Glass

Install the glass to the body.

Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the body correctly.
- Check the clearance between the body and glass.
Lightly press the front surface of the glass to ensure a close fit.
Using a scraper, remove any excess or protruding adhesive.

Fig 12: Removing Any Excess Or Protruding Adhesive Using Scraper
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Apply adhesive onto the glass rim.

NOTE: Do not to drive the vehicle within the time written in ADHESIVE SETTING TIMES .

Minimum time:

ADHESIVE SETTING TIMES

Temperature	Minimum time prior to driving vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

CHECK FOR LEAKS AND REPAIR
1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.