EVAP System: Procedure
- CONFIRM DTC
- Turn the ignition switch off and wait for 10 seconds.
- Turn the ignition switch to ON.
- Turn the ignition switch off and wait for 10 seconds.
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Turn the Techstream on.
- Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
- Confirm DTCs and freeze frame data.
If any EVAP system DTCs are set, the malfunctioning area can be determined using the table below.
NEXT: Refer to next step
- PERFORM EVAPORATIVE SYSTEM CHECK (AUTOMATIC MODE) NOTE:
- The Evaporative System Check (Automatic Mode) consists of five steps performed automatically by the Techstream. It takes a maximum of approximately 19 minutes.
- Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed. If the cut-off valve is closed, the fuel tank leak check is not possible.
- Do not run the engine during this operation.
- When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature below 35°C (95°F).
- Clear DTCs. Refer to DTC CHECK / CLEAR .
- Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode.
- After the Evaporative System Check is completed, check for pending DTCs by selecting the following menu items: Powertrain / Engine and ECT / Trouble Codes / Pending.
HINT:
If no pending DTCs are displayed, perform the CONFIRMATION DRIVING PATTERN. After this confirmation, check for pending DTCs. If no DTCs are displayed, the EVAP system is normal.
NEXT: Refer to next step
- PERFORM EVAPORATIVE SYSTEM CHECK (MANUAL MODE)
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NOTE:- In the Evaporative System Check (Manual Mode), perform the series of 5 Evaporative System Check steps manually using the Techstream.
- Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed. If the cut-off valve is closed, the fuel tank leak check is not possible.
- Do not run the engine during this operation.
- When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the temperature below 35°C (95°F).
- Clear DTCs. Refer to DTC CHECK / CLEAR .
- Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Manual Mode.
NEXT: Refer to next step
- PERFORM EVAPORATIVE SYSTEM CHECK (STEP 1/5)
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- Check the EVAP pressure in step 1/5.RESULT
DTCs* Result Suspected Trouble Area Refer to - Virtually no variation in EVAP pressure Not yet determined A P0451 EVAP pressure fluctuates by +/-0.3 kPa-g (+/-2.25 mmHg-g) or more Canister pressure sensor noise B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "CONFIRM DTC" procedures above.
B → Refer to step 29
A: Refer to next step
- Check the EVAP pressure in step 1/5.
- PERFORM EVAPORATIVE SYSTEM CHECK (STEP 1/5 TO 2/5)
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- Check the EVAP pressure in steps 1/5 and 2/5.RESULT
DTCs* Result Suspected Trouble Area Refer to - Virtually no variation in EVAP pressure during step 1/5. Then decreases to reference pressure Not yet determined A P2402 Small difference between EVAP pressures during steps 1/5 and 2/5 Leak detection pump stuck ON B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "CONFIRM DTC" procedures above.
HINT:
The first reference pressure is the value determined in step 2/5.
B → Refer to step 22
A: Refer to next step
- Check the EVAP pressure in steps 1/5 and 2/5.
- PERFORM EVAPORATIVE SYSTEM CHECK (STEP 2/5)
HINT:
Make a note of the pressures checked in steps (a) and (b) below.
- (a) Check the EVAP pressure 4 seconds after the leak detection pump is activated*.
*: The leak detection pump begins to operate as step 1/5 finishes and step 2/5 starts.
- (b) Check the EVAP pressure again when it has stabilized. This pressure is the reference pressure.RESULT
DTCs* Result Suspected Trouble Area Refer to - EVAP pressure in step (b) between -4.85 kPa-g and -1.057 kPa-g (-36.4 mmHg-g and -7.93 mmHg-g) Not yet determined A P043F and P2401 EVAP pressure in step (b) -1.057 kPa-g (-7.93 mmHg-g) or more - Reference orifice high-flow
- Leak detection pump stuck OFF
B P043E EVAP pressure in step (b) below -4.85 kPa-g (-36.4 mmHg-g) Reference orifice clogged C P2419 EVAP pressure in step (a) more than -1 kPa-g (-7.93 mmHg-g) Vent valve stuck closed D *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "CONFIRM DTC" procedures above.
B → Refer to step 11
C → Refer to step 29
D → Refer to step 20
A: Refer to next step
- (a) Check the EVAP pressure 4 seconds after the leak detection pump is activated*.
- PERFORM EVAPORATIVE SYSTEM CHECK (STEP 2/5 TO 3/5)
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- Check the EVAP pressure increase in step 3/5.RESULT
DTCs* Result Suspected Trouble Area Refer to - EVAP pressure increases by 0.3 kPa-g (2.25 mmHg-g) or more within 10 seconds of proceeding from step 2/5 to step 3/5 Not yet determined A P2420 No variation in EVAP pressure despite proceeding from step 2/5 to step 3/5 Vent valve stuck open (vent) B P0451 No variation in EVAP pressure during steps 1/5 through 3/5 Canister pressure sensor output value stuck C *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "CONFIRM DTC" procedures above.
B → Refer to step 19
C → Refer to step 29
A: Refer to next step
- Check the EVAP pressure increase in step 3/5.
- PERFORM EVAPORATIVE SYSTEM CHECK (STEP 3/5)
- Wait until the EVAP pressure change is less than 0.1 kPa-g (0.75 mmHg-g) for 30 seconds.
- Measure the EVAP pressure and record it.
HINT:
A few minutes are required for the EVAP pressure to become saturated. When there is little fuel in the fuel tank, it takes up to 15 minutes.
NEXT: Refer to next step
- PERFORM EVAPORATIVE SYSTEM CHECK (STEP 4/5)
- Check the EVAP pressure in step 4/5.RESULT
DTCs* Result Suspected Trouble Area Refer to - EVAP pressure increases by 0.3 kPa-g (2.25 mmHg-g) or more within 10 seconds of proceeding from step 3/5 to step 4/5 Not yet determined A P0441 EVAP pressure increases by 0.3 kPa-g (2.25 mmHg-g) or more within 10 seconds of proceeding from step 3/5 to step 4/5 Problems in EVAP hose between purge VSV and intake manifold B P0441 Variation in EVAP pressure less than 0.3 kPa-g (2.25 mmHg-g) for 10 seconds, after proceeding from step 3/5 to step 4/5 Purge VSV stuck closed C *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "CONFIRM DTC" procedures above.
B → Refer to step 15
C → Refer to step 12
A: Refer to next step
- Check the EVAP pressure in step 4/5.
- PERFORM EVAPORATIVE SYSTEM CHECK (STEP 5/5)
- Check the EVAP pressure in step 5/5.
- Compare the EVAP pressure in step 3/5 and the second reference pressure (step 5/5).RESULT
DTCs* Result Suspected Trouble Area Refer to - EVAP pressure (step 3/5) lower than second reference pressure (step 5/5) Not yet determined (no leak from EVAP system) A P0455 EVAP pressure (step 3/5) higher than [second reference pressure (step 5/5) x 0.2] EVAP gross leak B P0441 EVAP pressure (step 3/5) higher than [second reference pressure (step 5/5) x 0.2] Purge VSV stuck open B P0456 EVAP pressure (step 3/5) higher than second reference pressure (step 5/5) EVAP small leak B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "CONFIRM DTC" procedures above.
A → Refer to step 35
B → Refer to step 12
- PERFORM EVAPORATIVE SYSTEM CHECK (STEP 3/5)
- Check the EVAP pressure in step 3/5.RESULT
DTCs* Result Suspected Trouble Area Refer to P043F EVAP pressure less than [reference pressure] measured at 2/5 Reference orifice high-flow A P2401 EVAP pressure almost same as [reference pressure] measured at 2/5 Leak detection pump stuck OFF B *: These DTCs are already present in the ECM when the vehicle arrives and are confirmed in the "CONFIRM DTC" procedures above.
HINT:
The first reference pressure is the value determined in step 2/5.
A → Refer to step 29
B → Refer to step 22
- Check the EVAP pressure in step 3/5.
- PERFORM ACTIVE TEST USING TECHSTREAM (PURGE VSV)
- Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for EVAP Control.
- Disconnect the hose (connected to the canister) from the purge VSV.
- Start the engine.
- Using the tester, turn off the purge VSV (Activate the VSV for EVAP Control: OFF).
- Use your finger to confirm that the purge VSV has no suction.
- Using the tester, turn on the purge VSV (Activate the VSV for EVAP Control: ON).
- Use your finger to confirm that the purge VSV has suction.RESULT
Result Suspected Trouble Area Refer to No suction when purge VSV turned OFF, and suction applied when turned ON Purge VSV normal A Suction applied when purge VSV turned OFF Purge VSV stuck open B No suction when purge VSV turned ON - Purge VSV stuck closed
- Problems with EVAP hose between purge VSV and intake manifold
C - Reconnect the hose.
B → Refer to step 14
C → Refer to step 15
A: Refer to next step
- CHECK FUEL CAP ASSEMBLY
- Check that the fuel cap is correctly installed and confirm that the fuel cap meets OEM specifications.
- Tighten the fuel cap until a few click sounds are heard.
HINT:
If an EVAP tester is available, check the fuel cap using the tester.
- Remove the fuel cap and install it onto a fuel cap adapter.
- Connect an EVAP tester pump hose to the adapter, and pressurize the cap to 3.2 to 3.7 kPa (24 to 28 mmHg) using an EVAP tester pump.
- Seal the adapter and wait for 2 minutes.
- Check the pressure. If the pressure is 2 kPa (15 mmHg) or more, the fuel cap is normal.
RESULTResult Suspected Trouble Area Refer to Fuel cap correctly installed - A Fuel cap loose - Fuel cap improperly installed
- Defective fuel cap
- Fuel cap does not meet OEM specifications
B Defective fuel cap - B No fuel cap - C
A → Refer to step 28
B → Refer to step 26
C → Refer to step 27
- INSPECT PURGE VSV
- Turn the ignition switch off.
- Disconnect the purge VSV connector.
- Disconnect the hose (connected to the canister) from the purge VSV.
- Start the engine.
- Use your finger to confirm that the purge VSV has no suction.RESULT
Result Suspected Trouble Area Refer to No suction ECM A Suction applied Purge VSV B - Reconnect the purge VSV connector.
- Reconnect the hose.
A → Refer to step 34
B → Refer to step 30
- CHECK EVAP HOSE (PURGE VSV - INTAKE MANIFOLD)
- Disconnect the hose (connected to the intake manifold) from the purge VSV.
- Start the engine.
- Use your finger to confirm that the hose has suction.RESULT
Result Suspected Trouble Area Refer to Suction applied EVAP hose between purge VSV and intake manifold normal A No suction - Intake manifold port
- EVAP hose between purge VSV and intake manifold
B - Reconnect the hose.
B → Refer to step 25
A: Refer to next step
- INSPECT PURGE VSV
- Remove the purge VSV.
- Apply the battery voltage to the terminals of the purge VSV.
- Confirm that air flows from port A to port B.RESULT
Result Condition Suspected Trouble Area Refer to Air flows Apply battery voltage to purge VSV terminals - A No air flow Apply battery voltage to purge VSV terminals Purge VSV B - Reinstall the purge VSV.
B → Refer to step 30
A: Refer to next step
- CHECK HARNESS AND CONNECTOR (POWER SOURCE OF PURGE VSV)
- Disconnect the purge VSV connector.
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.RESULT
Tester Connection Switch Condition Specified Condition Suspected Trouble Area Refer to C3-2 - Body ground Ignition Switch ON 11 to 14 V Normal A Other than result above Wire harness or connectors between purge VSV and battery B - Reconnect the purge VSV connector.
B → Refer to step 31
A: Refer to next step
- CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM)
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- Disconnect the ECM connector.
- Disconnect the purge VSV connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open)
Tester Connection Condition Specified Condition C19-49 (PRG) - C3-1 Always Below 1 Ω Standard Resistance (Check for Short)
Tester Connection Condition Specified Condition C19-49 (PRG) or C3-1 - Body ground Always 10 kΩ or higher - Reconnect the ECM connector.
- Reconnect the purge VSV connector.
OK → Refer to step 34
NG → Refer to step 31
- INSPECT CANISTER PUMP MODULE (POWER SOURCE FOR VENT VALVE)
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- Turn the ignition switch off.
- Disconnect the canister pump module connector.
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.RESULT
Tester Connection Switch Condition Specified Condition Suspected Trouble Area Refer to L28-9 (VLVB) - Body ground Ignition switch ON 11 to 14 V - Wire harness between vent valve and ECM
- Vent valve
- ECM
A Below 3 V Power source wire harness of vent valve B - Reconnect the canister pump module connector.
B → Refer to step 31
A: Refer to next step
- INSPECT CANISTER PUMP MODULE (VENT VALVE OPERATION)
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- Turn the ignition switch off.
- Disconnect the canister pump module connector.
- Apply the battery voltage to VLVB and VGND terminals of the canister pump module.
- Touch the canister pump module to confirm the vent valve operation.RESULT
Result Suspected Trouble Area Refer to Operating - Wire harness between vent valve and ECM
- ECM
A Not operating Vent valve B - Reconnect the canister pump module connector.
B → Refer to step 29
A: Refer to next step
- CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE)
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- Disconnect the ECM connector.
- Disconnect the canister pump module connector.
- Measure the resistance according to the value(s) in the table below.RESULT
Tester Connection Condition Specified Condition Suspected Trouble Area Refer to A21-42 (VPMP) - L28-8 (VGND) Always Below 1 Ω ECM A 10 kΩ or higher Wire harness between ECM and canister pump module B - Reconnect the ECM connector.
- Reconnect the canister pump module connector.
A → Refer to step 34
B → Refer to step 31
- PERFORM ACTIVE TEST USING TECHSTREAM (FOR LEAK DETECTION PUMP)
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- Turn the ignition switch off.
- Disconnect the canister pump module connector.
- Turn the ignition switch to ON.
- Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the Vacuum Pump.
- Measure the voltage according to the value(s) in the table below.RESULT
Tester Connection Condition Specified Condition Suspected Trouble Area Refer to L28-1 (MTRB) - Body ground Leak detection pump ON and OFF
(Active Test ON and OFF)Below 3 V when OFF
11 to 14 V when ON- Wire harness between leak detection pump and body ground
- Leak detection pump
A Below 3 V when OFF and ON
or
11 to 14 V when OFF and ON- Wire harness between leak detection pump and ECM
- ECM
B - Reconnect the canister pump module connector.
B → Refer to step 24
A: Refer to next step
- CHECK HARNESS AND CONNECTOR (CANISTER PUMP MODULE - BODY GROUND)
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- Turn the ignition switch off.
- Disconnect the canister pump module connector.
- Measure the resistance according to the value(s) in the table below.RESULT
Tester Connection Condition Specified Condition Suspected Trouble Area Refer to L28-6 (MGND) - Body ground Always Below 1 Ω Leak detection pump A 10 kΩ or higher Wire harness between canister pump module and body ground B - Reconnect the canister pump module connector.
A → Refer to step 29
B → Refer to step 31
- CHECK HARNESS AND CONNECTOR (ECM - CANISTER PUMP MODULE)
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- Turn the ignition switch off.
- Disconnect the ECM connector.
- Disconnect the canister pump module connector.
- Measure the resistance according to the value(s) in the table below.RESULT
Tester Connection Condition Specified Condition Suspected Trouble Area Refer to A21-34 (MPMP) - L28-1 (MTRB) Always Below 1 Ω ECM A 10 kΩ or higher Wire harness between ECM and canister pump module B - Reconnect the ECM connector.
- Reconnect the canister pump module connector.
A → Refer to step 34
B → Refer to step 31
- INSPECT INTAKE MANIFOLD (EVAP PURGE PORT)
- Stop the engine.
- Disconnect the EVAP hose from the intake manifold.
- Start the engine.
- Use your finger to confirm that the port of the intake manifold has suction.RESULT
Result Suspected Trouble Area Refer to Suction applied EVAP hose between intake manifold and purge VSV A No suction Intake manifold B - Reconnect the EVAP hose.
A → Refer to step 32
B → Refer to step 33
- CORRECTLY REINSTALL OR REPLACE FUEL TANK CAP
HINT:
- When reinstalling the fuel tank cap, tighten it until a few click sounds are heard.
- When replacing the fuel tank cap, use a fuel tank cap that meets OEM specifications, and install it until a few click sounds are heard.
NEXT → Refer to step 36
- REPLACE FUEL TANK CAP
HINT:
When replacing the fuel cap, use a fuel cap that meets OEM specifications, and install it until a few click sounds are heard.
NEXT → Refer to step 36
- LOCATE EVAP LEAK PART
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- Disconnect the vent hose.
- Connect an EVAP tester to the canister pump module with the adapter.
- Pressurize the EVAP system to 3.2 to 3.7 kPa (24 to 28 mmHg).
- Apply soapy water to the piping and connecting parts of the EVAP system.
- Look for areas where bubbles appear. This indicates a leak point.
- Repair or replace the leak point.
HINT:
Disconnect the hose between the canister and the fuel tank from the canister. Block the canister side and conduct an inspection. In this way, the fuel tank can be excluded as an area suspected of causing fuel leaks.
NEXT → Refer to step 36
- REPLACE CANISTER ASSEMBLY
- Replace the canister assembly. Refer to REMOVAL
.NOTE:
When replacing the canister, check the canister pump module interior and related pipes for water, fuel and other liquids. If liquids are present, check for disconnections and/or cracks in the following: 1) the pipe from the air inlet port to the canister pump module; 2) the canister filter; and 3) the fuel tank vent hose.
NEXT → Refer to step 36
- Replace the canister assembly. Refer to REMOVAL
.
- REPLACE PURGE VSV
- Disconnect the connector and the hoses from the purge VSV.
- Remove the purge VSV.
- Install a new purge VSV.
- Reconnect the connector and hoses.
NEXT → Refer to step 36
- REPAIR OR REPLACE HARNESS OR CONNECTOR
NEXT → Refer to step 36
- REPLACE PURGE LINE HOSE (INTAKE MANIFOLD - PURGE VSV)
NEXT → Refer to step 36
- INSPECT INTAKE MANIFOLD (EVAP PURGE PORT)
- Check that the EVAP purge port of the intake manifold is not clogged. If necessary, replace the intake manifold.
NEXT → Refer to step 36
- REPLACE ECM
- Replace the ECM. Refer to REMOVAL .
NEXT → Refer to step 36
- REPAIR OR REPLACE PARTS AND COMPONENTS INDICATED BY OUTPUT DTCS
- Repair the malfunctioning areas indicated by the DTCs that had been confirmed when the vehicle was brought in.
NEXT → Refer to step 36
- PERFORM EVAPORATIVE SYSTEM CHECK (AUTOMATIC MODE) NOTE:
- The Evaporative System Check (Automatic Mode) consists of five steps performed automatically by the Techstream. It takes a maximum of approximately 19 minutes.
- Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed. If the cut-off valve is closed, the fuel tank leak check is not possible.
- Do not run the engine during this operation.
- When the temperature of the fuel is 35°C (95°F) or more, a large amount of vapor forms and any check results become inaccurate. When performing an Evaporative System Check, keep the temperature below 35°C (95°F).
- Clear DTCs. Refer to DTC CHECK / CLEAR .
- Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode.
- After the Evaporative System Check is completed, check for pending DTCs by selecting the following menu items: Powertrain / Engine and ECT / Trouble Codes / Pending.
HINT:
If no pending DTCs are found, the repair has been successfully completed.
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