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Reassembly [11/2013 - ]

NOTE:

When using a vise, do not overtighten it.

  1. INSTALL UNLOCK WARNING SWITCH ASSEMBLY 
    1. Attach the 2 claws to install the unlock warning switch onto the steering column upper bracket.
      Fig 1: View Of Unlock Warning Switch Assembly
      GTY158452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Slide the unlock warning switch in the direction shown by the arrow in the illustration to install it.

  2. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY 
    1. Make sure that the ignition switch lock cylinder assembly is in the ACC position.
    2. Install the ignition switch lock cylinder assembly to the steering lock sub-assembly.
      Fig 2: Installing Ignition Switch Lock Cylinder Assembly (w/o Smart Key System)
      GTY158451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Make sure that the ignition switch lock cylinder assembly is securely installed.
  3. INSTALL SOLENOID WIRE (for Automatic Transaxle) 
    Fig 3: Identifying Steering Column Upper Bracket
    GTY165592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the solenoid wire to the steering column upper bracket.
  4. INSTALL KEY INTER LOCK SOLENOID (for Automatic Transaxle) 
    Fig 4: View Of Key Interlock Solenoid Wire Connector (For Automatic Transaxle)
    GTY158364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect the solenoid wire connector to the key inter lock solenoid.
    2. Install the key inter lock solenoid to the steering column upper bracket with the 2 screws.
      Fig 5: Identifying Steering Column Upper Bracket And Screw
      GTY158449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY 
    1. Install the ignition or starter switch assembly to the steering column upper bracket with the 2 screws.
      Fig 6: View Of Ignition Or Starter Switch Assembly
      GTY158447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the solenoid wire connector to the ignition or starter switch assembly.
      Fig 7: Identifying Ignition And Starter Switch Assembly
      GTY158363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Make sure that the solenoid wire runs securely through the gap of the steering column upper bracket as shown in the illustration.
      Fig 8: View Of Solenoid Wire Position
      GTY163721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT STEERING LOCK OPERATION  See step  2
  7. INSTALL STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY 
    1. Secure the steering column assembly in a vise.
    2. Temporarily install the steering column upper with switch bracket assembly to the steering column assembly with the tapered-head bolt.
    3. Tighten the tapered-head bolt until the bolt heads break off.
      Fig 9: View Of Tapered-Head Bolt
      GTY163130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002