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Non-Turbo Model

WARNING: This page is about a different car, the 2002 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach the radiator mounting cushions to holes on the vehicle.
    Fig 1: Attaching The Radiator Mounting Cushions
    G02869012Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator while fitting radiator pins to cushions.
    NOTE: Fit pins on lower side of radiator into cushions on body side.
    Fig 2: Installing The Radiator
    G02869013Courtesy of SUBARU OF AMERICA, INC.
  3. Install the radiator brackets and tighten the bolts.

    Tightening torque:  12 N.m (1.2 kgf-m, 8.7 ft-lb)

    Fig 3: Installing The Radiator Brackets
    G02869014Courtesy of SUBARU OF AMERICA, INC.
  4. Attach the power steering hose to the radiator.
    Fig 4: Attaching The Power Steering Hose
    G02869015Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the radiator inlet hose.
    Fig 5: Connecting The Radiator Inlet Hose
    G02869016Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reservoir tank.

    Tightening torque:  7.5 N.m (0.76 kgf-m, 5.5 ft-lb)

    Fig 6: Installing The Reservoir Tank
    G02869017Courtesy of SUBARU OF AMERICA, INC.
  7. Lift up the vehicle.
  8. Connect the radiator outlet hose (A).
    Fig 7: Connecting The Radiator Outlet Hose
    G02869018Courtesy of SUBARU OF AMERICA, INC.
  9. Connect the ATF cooler hoses (B). (AT vehicles only)
  10. Connect the connectors to the radiator main fan motor (A) and sub fan motor (B).
    Fig 8: Connecting The Connector To The Radiator Main Fan Motor
    G02869019Courtesy of SUBARU OF AMERICA, INC.
    Fig 9: Connecting The Connector To The Radiator Sub Fan Motor
    G02869020Courtesy of SUBARU OF AMERICA, INC.
  11. Install the undercover.
  12. Lower the vehicle.
  13. Connect the battery ground cable.
    Fig 10: Connecting The Battery Ground Cable
    G02869021Courtesy of SUBARU OF AMERICA, INC.
  14. Fill coolant. Refer to FILLING OF ENGINE COOLANT  . >
  15. Check ATF level. (AT vehicles only). Refer to A/T SERVICING .